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supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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id ecaadesigradi2019_345
authors Jovanovic, Marko, Vucic, Marko, Stulic, Radovan and Petrovic, Maja
year 2019
title Design Guidelines for Zero Waste Manufacturing of Freeform EPS Facades
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 2, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 779-788
summary The application of curved facade designs in contemporary architectural practice has become adamant in combining the digital tools with the material properties. By expanding the focus to manufacturing as well, the topic of waste is introduced. In order to avoid the generation of waste material during fabrication, in this research a workflow is introduced which describes the design of freeform surfaces out of expanded polystyrene blocks (EPS), while producing zero waste. The main premise is that a piece cut out of an EPS block has a piece that is left inside the block, its complement. Following the premise, it is only necessary to design one half of the freeform surface over a desired facade area and the other part would align to it. After the freeform surface is generated, a tessellation process is described, prepared for robotic hotwire cutting, following the limitation of the EPS block dimension and the inclusion of the minimal insulating layer.
keywords freeform surface; ruled surface approximation; minimal insulating layer; complements
series eCAADeSIGraDi
email markojovanovic@uns.ac.rs
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