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id caadria2020_281
authors Abdelmohsen, Sherif and Hassab, Ahmed
year 2020
title A Computational Approach for the Mass Customization of Materially Informed Double Curved A Computational Approach for the Mass Customization of Materially Informed Double Curved Façade Panels
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 1, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 163-172
doi https://doi.org/10.52842/conf.caadria.2020.1.163
summary Despite recent approaches to enable the mass customization of double curved façade panels, there still exist challenges including waste reduction, accuracy, surface continuity, economic feasibility, and workflow disintegration. This paper proposes a computational approach for the design and fabrication of materially informed double curved façade panels with complex geometry. This approach proposes an optimized workflow to generate customizable double curved panels with complex geometry and different material properties, and optimize fabrication workflow for waste reduction. This workflow is applied to four different fabrication techniques: (1) vacuum forming, (2) clay extrusion, (3) sectioning, and (4) tessellation. Four experiments are introduced to apply surface rationalization and optimization using Rhino and Grasshopper scripting. Upon simulating each of the four design-to-fabrication techniques through different iterations, the experiment results demonstrated how the proposed workflows produced optimized surfaces with higher levels of accuracy and reduced waste material, customized per type of material and surface complexity.
keywords Digital fabrication; Double curved facades; Mass customization; Design-to-fabrication
series CAADRIA
type normal paper
email
full text file.pdf (9,590,460 bytes)
references Content-type: text/plain
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100%; open Abdelmohsen, S and Tarabishy, S (2017) Find in CUMINCAD Optimized Design to Robotic Production: Integrating Multipoint Forming and Free Form Material Deposition in the Mass Customization of Double Curved Facades , International Journal of Parallel, Emergent and Distributed Systems (IJPEDS), 32, pp. 180-189

100%; open Buswell, RA, Soar, RC and Gibb, AGF (2007) Find in CUMINCAD Freeform construction: Mega-scale rapid manufacturing for construction , Automation in Construction, 16(2), pp. 224-231

100%; open Casta?eda, E, Lauret, B and Lirola, JM (2015) Find in CUMINCAD Free-form Architectural Envelopes: Digital Processes Opportunities of Industrial Production at a Reasonable Price , Journal of Façade Design and Engineering, 3(1), pp. 1-13

100%; open Dunn, N (2012) Find in CUMINCAD Digital Fabrication in Architecture , Lawrence King Publishing Ltd, London

100%; open Hauschild, M and Karzel, R (2011) Find in CUMINCAD Digital processes: planning, design, production , Birkhauser, Munich, Germany

100%; open Iwamoto, L (2009) Find in CUMINCAD Digital Fabrication Material and Architecture , Princeton Architectural Press

100%; open Lee, G and Kim, S (2012) Find in CUMINCAD Case Study of Mass Customization of Double-Curved Metal Façade Panels Using a New Hybrid Sheet Metal Processing Technique , Journal of Construction Engineering and Management, 138, pp. 1322-1330

100%; open Li, MZ, Cai, ZY and Sui, Z (2002) Find in CUMINCAD Multi-point Forming Technology for Sheet Metal , Journal of Materials Processing Technology, 129, pp. 333-338

100%; open Shelden, DR (2002) Find in CUMINCAD Digital surface representation and the constructability of Gehry's architecture , Ph.D. Thesis, Massachusetts Institute of Technology

100%; open Throne, JL (1999) Find in CUMINCAD Understanding Thermoforming , Hanser Gardner Publications, Inc, Cincinnati, OH

100%; open Wang, TH (2009) Find in CUMINCAD Procedural Reconstruction of NURBS Surfaces for Architectural Exploration , Proceedings of the 14th International Conference on Computer-Aided Architectural Design Research in Asia (CAADRIA), Yulin, Taiwan, pp. 597-606

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