CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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_id ecaade2018_167
id ecaade2018_167
authors Anton, Ana and Abdelmahgoub, Ahmed
year 2018
title Ceramic Components - Computational Design for Bespoke Robotic 3D Printing on Curved Support
source Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 2, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 71-78
doi https://doi.org/10.52842/conf.ecaade.2018.2.071
summary Additive manufacturing enables the fabrication of affordable customisation of construction elements. This paper presents a computational design method developed for 3D printing of unique interlocking ceramic components, which assemble into segmented columns. The fabrication method is ceramic-paste extrusion, robotically placed on semi-cylindrical molds. Material system and fabrication setup contribute to the development of an integrated generative system which includes overall design, assembly logic and printing tool-path. By contextualizing clay extrusion and identifying challenges in bespoke tool-path generation, this paper discusses detailing opportunities in digital fabrication. Finally, it identifies future directions of research in extrusion-based printing.
keywords CAAD education; generative design; robotic 3D printing; clay extrusion; curved support
series eCAADe
email
last changed 2022/06/07 07:54

_id acadia18_312
id acadia18_312
authors Ariza, Inés; Mirjan, Ammar; Gandia, Augusto; Casas, Gonzalo; Cros, Samuel; Gramazio, Fabio; Kohler, Matthias.
year 2018
title In Place Detailing. Combining 3D printing and robotic assembly
source ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 312-321
doi https://doi.org/10.52842/conf.acadia.2018.312
summary This research presents a novel construction method that links robotic assembly and in place 3D printing. Rather than producing custom joints in a separate prefabrication process, our approach enables creating highly customized connection details that are 3D printed directly onto off-the-shelf building members during their assembly process. Challenging the current fashion of highly predetermined joints in digital construction, detailing in place offers an adaptive fabrication method, enabling the expressive tailoring of connection details addressing its specific architectural conditions. In the present research, the in place detailing strategy is explored through robotic wire arc additive manufacturing (WAAM), a metal 3D printing technique based on MIG welding. The robotic WAAM process coupled with localization and path-planning strategies allows a local control of the detail geometry enabling the fabrication of customized welded connections that can compensate material and construction tolerances. The paper outlines the potential of 3D printing in place details, describes methods and techniques to realize them and shows experimental results that validate the approach.
keywords work in progress, fabrication & robotics, robotic production, materials/adaptive systems, architectural detailing
series ACADIA
type paper
email
last changed 2022/06/07 07:54

_id caadria2018_292
id caadria2018_292
authors Eid Mohamed, Basem, ElKaftangui, Mohamed and Zureikat, Rana
year 2018
title {In}Formed Panels - Towards Rethinking the Precast Concrete Industry in the UAE
source T. Fukuda, W. Huang, P. Janssen, K. Crolla, S. Alhadidi (eds.), Learning, Adapting and Prototyping - Proceedings of the 23rd CAADRIA Conference - Volume 1, Tsinghua University, Beijing, China, 17-19 May 2018, pp. 287-296
doi https://doi.org/10.52842/conf.caadria.2018.1.287
summary The convergence of digital design and fabrication technologies have offered architects and designers the means by which to develop customized architectural artifacts, ones that goes beyond the standards of "one size fits all". Such applications have been applied extensively in various architectural practices, and specifically in the realm of industrialized building production, given that they present a suitable model. Although unrecognized within standard precast concrete production, current research acknowledges the need for advanced computer applications for shifting the industry into a digitized process. This paper represent a critical phase of an ongoing research endeavor that aims at rethinking the precast concrete production in the UAE, and MENA region for housing typologies. The project explores possibilities of a new protocol that is focused from design to production, relying on performative design strategies, and possible optimized for large format 3D printing of concrete elements. The aim is to develop an integrated façade panels system that is tailored for design and production; an approach that goes beyond current industry practices.
keywords Precast Concrete; Industrialized Construction; Evolutionary Design; Optimization
series CAADRIA
email
last changed 2022/06/07 07:55

_id cdrf2023_526
id cdrf2023_526
authors Eric Peterson, Bhavleen Kaur
year 2023
title Printing Compound-Curved Sandwich Structures with Robotic Multi-Bias Additive Manufacturing
source Proceedings of the 2023 DigitalFUTURES The 5st International Conference on Computational Design and Robotic Fabrication (CDRF 2023)
doi https://doi.org/https://doi.org/10.1007/978-981-99-8405-3_44
summary A research team at Florida International University Robotics and Digital Fabrication Lab has developed a novel method for 3d-printing curved open grid core sandwich structures using a thermoplastic extruder mounted on a robotic arm. This print-on-print additive manufacturing (AM) method relies on the 3d modeling software Rhinoceros and its parametric software plugin Grasshopper with Kuka-Parametric Robotic Control (Kuka-PRC) to convert NURBS surfaces into multi-bias additive manufacturing (MBAM) toolpaths. While several high-profile projects including the University of Stuttgart ICD/ITKE Research Pavilions 2014–15 and 2016–17, ETH-Digital Building Technologies project Levis Ergon Chair 2018, and 3D printed chair using Robotic Hybrid Manufacturing at Institute of Advanced Architecture of Catalonia (IAAC) 2019, have previously demonstrated the feasibility of 3d printing with either MBAM or sandwich structures, this method for printing Compound-Curved Sandwich Structures with Robotic MBAM combines these methods offering the possibility to significantly reduce the weight of spanning or cantilevered surfaces by incorporating the structural logic of open grid-core sandwiches with MBAM toolpath printing. Often built with fiber reinforced plastics (FRP), sandwich structures are a common solution for thin wall construction of compound curved surfaces that require a high strength-to-weight ratio with applications including aerospace, wind energy, marine, automotive, transportation infrastructure, architecture, furniture, and sports equipment manufacturing. Typical practices for producing sandwich structures are labor intensive, involving a multi-stage process including (1) the design and fabrication of a mould, (2) the application of a surface substrate such as FRP, (3) the manual application of a light-weight grid-core material, and (4) application of a second surface substrate to complete the sandwich. There are several shortcomings to this moulded manufacturing method that affect both the formal outcome and the manufacturing process: moulds are often costly and labor intensive to build, formal geometric freedom is limited by the minimum draft angles required for successful removal from the mould, and customization and refinement of product lines can be limited by the need for moulds. While the most common material for this construction method is FRP, our proof-of-concept experiments relied on low-cost thermoplastic using a specially configured pellet extruder. While the method proved feasible for small representative examples there remain significant challenges to the successful deployment of this manufacturing method at larger scales that can only be addressed with additional research. The digital workflow includes the following steps: (1) Create a 3D digital model of the base surface in Rhino, (2) Generate toolpaths for laminar printing in Grasshopper by converting surfaces into lists of oriented points, (3) Generate the structural grid-core using the same process, (4) Orient the robot to align in the direction of the substructure geometric planes, (5) Print the grid core using MBAM toolpaths, (6) Repeat step 1 and 2 for printing the outer surface with appropriate adjustments to the extruder orientation. During the design and printing process, we encountered several challenges including selecting geometry suitable for testing, extruder orientation, calibration of the hot end and extrusion/movement speeds, and deviation between the computer model and the physical object on the build platen. Physical models varied from their digital counterparts by several millimeters due to material deformation in the extrusion and cooling process. Real-time deviation verification studies will likely improve the workflow in future studies.
series cdrf
email
last changed 2024/05/29 14:04

_id acadia18_434
id acadia18_434
authors Meibodi, Mania Aghaei ; Jipa, Andrei; Giesecke, Rena; Shammas, Demetris; Bernhard, Mathias; Leschok, Matthias; Graser, Konrad; Dillenburger, Benjamin
year 2018
title Smart Slab. Computational design and digital fabrication of a lightweight concrete slab
source ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 434-443
doi https://doi.org/10.52842/conf.acadia.2018.434
summary This paper presents a computational design approach and novel digital fabrication method for an optimized lightweight concrete slab using a 3D-printed formwork. Smart Slab is the first concrete slab fabricated with a 3D-printed formwork. It is a lightweight concrete slab, displaying three-dimensional geometric differentiation on multiple scales. The optimization of slab systems can have a large impact on buildings: more compact slabs allow for more usable space within the same building volume, refined structural concepts allow for material reduction, and integrated prefabrication can reduce complexity on the construction site. Among the main challenges is that optimized slab geometries are difficult to fabricate in a conventional way because non-standard formworks are very costly. Novel digital fabrication methods such as additive manufacturing of concrete can provide a solution, but until now the material properties and the surface quality only allow for limited applications. The fabrication approach presented here therefore combines the geometric freedom of 3D binderjet printing of formworks with the structural performance of fiber reinforced concrete. Using 3D printing to fabricate sand formwork for concrete, enables the prefabrication of custom concrete slab elements with complex geometric features with great precision. In addition, space for building systems such as sprinklers and Lighting could be integrated in a compact way. The design of the slab is based on a holistic computational model which allows fast design optimization and adaptation, the integration of the planning of the building systems, and the coordination of the multiple fabrication processes involved with an export of all fabrication data. This paper describes the context, design drivers, and digital design process behind the Smart Slab, and then discusses the digital fabrication system used to produce it, focusing on the 3D-printed formwork. It shows that 3D printing is already an attractive alternative for custom formwork solutions, especially when strategically combined with other CNC fabrication methods. Note that smart slab is under construction and images of finished elements can be integrated within couple of weeks.
keywords full paper, digital fabrication, computation, generative design, hybrid practices
series ACADIA
type paper
email
last changed 2022/06/07 07:58

_id ecaade2018_221
id ecaade2018_221
authors Veliz Reyes, Alejandro, Gomaa, Mohamed, Chatzivasileiadi, Aikaterini, Jabi, Wassim and Wardhana, Nicholas Mario
year 2018
title Computing Craft - Early stage development of a robotically-supported 3D printing system for cob structures
source Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 1, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 791-800
doi https://doi.org/10.52842/conf.ecaade.2018.1.791
summary This paper focuses on an ongoing investigation exploring fabrication procedures and methodologies for robotically supported 3D printing utilising cob and other clay-based sustainable building materials, and is part of an ongoing collaboration between Cardiff University and the University of Plymouth. The methodology is that of a prototype development process within the framework of a feasibility studies call supported by the "Connected Everything: Industrial Systems in the Digital Age" EPSRC (Engineering and Physical Sciences Research Council) network. This project expects to not only reveal technological and design opportunities for 3D printed cob structures, but more broadly to engage with vernacular practice through digital means. As a result, this paper expects to contribute to the discipline by providing a framework engaging with digital practice as a way to bridge the knowledge gap between digitally-driven and vernacular modes of knowledge production, dissemination and representation.
keywords cob construction; robotics; 3D printing; vernacular architecture
series eCAADe
email
last changed 2022/06/07 07:58

_id acadia18_276
id acadia18_276
authors Bilotti, Jeremy; Norman, Bennett; Rosenwasser, David; Leo Liu, Jingyang; Sabin, Jenny
year 2018
title Robosense 2.0. Robotic sensing and architectural ceramic fabrication
source ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 276-285
doi https://doi.org/10.52842/conf.acadia.2018.276
summary Robosense 2.0: Robotic Sensing and Architectural Ceramic Fabrication demonstrates a generative design process based on collaboration between designers, robotic tools, advanced software, and nuanced material behavior. The project employs fabrication tools which are typically used in highly precise and predetermined applications, but uniquely thematizes the unpredictable aspects of these processes as applied to architectural component design. By integrating responsive sensing systems, this paper demonstrates real-time feedback loops which consider the spontaneous agency and intuition of the architect (or craftsperson) rather than the execution of static or predetermined designs. This paper includes new developments in robotics software for architectural design applications, ceramic-deposition 3D printing, sensing systems, materially-driven pattern design, and techniques with roots in the arts and crafts. Considering the increasing accessibility and advancement of 3D printing and robotic technologies, this project seeks to challenge the erasure of materiality: when mistakes or accidents caused by inconsistencies in natural material are avoided or intentionally hidden. Instead, the incorporation of material and user-input data yields designs which are imbued with more nuanced traces of making. This paper suggests the potential for architects and craftspeople to maintain a more direct and active relationship with the production of their designs.
keywords full paper, fabrication & robotics, robotic production, digital fabrication, digital craft
series ACADIA
type paper
email
last changed 2022/06/07 07:54

_id acadia18_328
id acadia18_328
authors Kladeftira, Marirena; Shammas, Demetris; Bernhard, Mathias; Dillenburger, Benjamin
year 2018
title Printing Whisper Dishes. Large-scale binder jetting for outdoor installations
source ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 328-335
doi https://doi.org/10.52842/conf.acadia.2018.328
summary This research explores the design opportunities of a novel fabrication process for large scale architectural installations suitable for outdoor weather conditions. High resolution, bespoke geometries are easily fabricated at no extra cost in a continuous system using Binder Jet printing technology. The material properties of sandstone are considered a design drive for producing structural paths according to a finite element analysis. Several post processing materials are tested for strengthening the final geometry and providing a water resistant solution. The process is tested in a large, 1:1 sound installation of a pair of acoustic mirrors. First, this paper describes the specific potential and challenges of Binder Jet printing for outdoor applications. It, then, outlines the design principles of the sound device, the acoustic mirror, and their integration into a digital model. Finally, the computational design strategy is described, including topology optimization to reduce the weight/material and the integration of functional details
keywords work in progress, 3d printing, form finding, digital fabrication, building technologies
series ACADIA
type paper
email
last changed 2022/06/07 07:51

_id caadria2020_434
id caadria2020_434
authors Lange, Christian, Ratoi, Lidia and Co, Dominic Lim
year 2020
title Reformative Coral Habitats - Rethinking Artificial Reef structures through a robotic 3D clay printing method.
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 2, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 463-472
doi https://doi.org/10.52842/conf.caadria.2020.2.463
summary In 2018 after Typhoon Mangkhut hit Hong Kong, the city lost around 80% of its existing corals. As a consequence, a team consisting of marine biologists and architects have developed a series of performative structures that will be deployed in Hong Kong waters intending to aid new coral growth over the coming years. This paper describes the present research that focuses on the design and fabrication of artificial reef structures utilizing a robotic 3d clay printing method addressing the specificities of Hong Kong marine ecologies. The paper describes further the algorithmic design methodology, the optimization processes in the generation of the printing path, and the methodology for the fabrication processes during the production cycle to achieve even quality and prevent cracking during the drying process.
keywords Digital Fabrication; 3D clay printing; Artificial Coral Reefs; Computational Design
series CAADRIA
email
last changed 2022/06/07 07:52

_id acadia20_164p
id acadia20_164p
authors Lange, Christian; Ratoi, Lidia; Co Lim, Dominic; Hu, Jason; Baker, David M.; Yu, Vriko; Thompson, Phil
year 2020
title Reformative Coral Habitats
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 164-169
summary Coral reefs are some of the most diverse ecologies in the marine world. They are the habitat to tens of thousands of different marine species. However, these wildlife environments are endangered across the globe. Recent research estimates that around 75 percent of the remaining coral reefs are currently under threat. In 2018 after a devastating storm, Hong Kong lost around 80% of its existing corals. Consequently, a team consisting of marine biologists and architects at The University of Hong Kong has developed a series of performative structures that have been deployed in the city's waters in July 2020, intending to aid new coral growth over the coming years. The project was commissioned by the Agriculture, Fisheries, and Conservation Department (AFCD) and is part of an ongoing active management measure for coral restoration in Hoi Ha Wan Marine Park in Hong Kong. The following objectives were defined as part of the design and fabrication research of the project. To develop a design strategy that builds on the concept of biomimicry to allow for complex spaces to occur that would provide attributes against the detachment of the inserted coral fragment, hence could enhance a diverse marine life specific to the context of the cities water conditions. To generate an efficient printing path that accommodates the specific morphological design criteria and ensures structural integrity and the functional aspects of the design. To develop an efficient fabrication process with a DIW 3D printing methodology that considers warping, shrinkage, and cracking in the clay material. The research team developed a method that combined an algorithmic design approach for the design of different geometries with a digital additive manufacturing process utilizing robotic 3D clay printing. The overall fabrication strategy for the complex and large pieces sought to ensure structural longevity, optimize production time, and tackle the involved double-sided printing method. Overall, 128 tiles were printed, covering roughly 40sqm of the seabed.
series ACADIA
type project
email
last changed 2021/10/26 08:03

_id acadia18_350
id acadia18_350
authors Seibold, Zach; Hinz, Kevin; García del Castillo y López, Jose Luis; Martínez Alonso, Nono; Mhatre, Saurabh; Bechthold, Martin
year 2018
title Ceramic Morphologies. Precision and control in paste-based additive manufacturing
source ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 350-357
doi https://doi.org/10.52842/conf.acadia.2018.350
summary Additive manufacturing techniques (AMT), commonly referred to as 3D printing, are emerging as a new area of study for the production of ceramic elements at the architectural scale. AMT may allow architectural designers to break from the established means of designing with ceramic elements – a process where designs are typically confined to a limited selection of building components produced by machine, die or fixture. In this paper, we report a method for the design and additive manufacture of customizable ceramic masonry elements via paste-based extrusion. A novel digital workflow allowed for precise control of part design, and generated manufacturing parameters such as toolpath geometry and machine code. 3D scans of a selection of elements provide an initial analysis of print fidelity. We discuss the current constraints of this process and identify several on-going research trajectories generated because of this research.
keywords work in progress, fabrication & robotics, materials/adaptive systems, digital fabrication, digital craft
series ACADIA
type paper
email
last changed 2022/06/07 07:59

_id cdrf2021_286
id cdrf2021_286
authors Yimeng Wei, Areti Markopoulou, Yuanshuang Zhu,Eduardo Chamorro Martin, and Nikol Kirova
year 2021
title Additive Manufacture of Cellulose Based Bio-Material on Architectural Scale
source Proceedings of the 2021 DigitalFUTURES The 3rd International Conference on Computational Design and Robotic Fabrication (CDRF 2021)

doi https://doi.org/https://doi.org/10.1007/978-981-16-5983-6_27
summary There are severe environmental and ecological issues once we evaluate the architecture industry with LCA (Life Cycle Assessment), such as emission of CO2 caused by necessary high temperature for producing cement and significant amounts of Construction Demolition Waste (CDW) in deteriorated and obsolete buildings. One of the ways to solve these problems is Bio-Material. CELLULOSE and CHITON is the 1st and 2nd abundant substance in nature (Duro-Royo, J.: Aguahoja_ProgrammableWater-based Biocomposites for Digital Design and Fabrication across Scales. MIT, pp. 1–3 (2019)), which means significantly potential for architectural dimension production. Meanwhile, renewability and biodegradability make it more conducive to the current problem of construction pollution. The purpose of this study is to explore Cellulose Based Biomaterial and bring it into architectural scale additive manufacture that engages with performance in the material development, with respect to time of solidification and control of shrinkage, as well as offering mechanical strength. At present, the experiments have proved the possibility of developing a cellulose-chitosan- based composite into 3D-Printing Construction Material (Sanandiya, N.D., Vijay, Y., Dimopoulou, M., Dritsas, S., Fernandez, J.G.: Large-scale additive manufacturing with bioinspired cellulosic materials. Sci. Rep. 8(1), 1–5 (2018)). Moreover, The research shows that the characteristics (Such as waterproof, bending, compression, tensile, transparency) of the composite can be enhanced by different additives (such as xanthan gum, paper fiber, flour), which means it can be customized into various architectural components based on Performance Directional Optimization. This solution has a positive effect on environmental impact reduction and is of great significance in putting the architectural construction industry into a more environment-friendly and smart state.
series cdrf
email
last changed 2022/09/29 07:53

_id acadia18_302
id acadia18_302
authors Zivkovic, Sasa; Battaglia, Christopher
year 2018
title Rough Pass Extrusion Tooling. CNC post-processing of 3D-printed sub-additive concrete lattice structures
source ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 302-311
doi https://doi.org/10.52842/conf.acadia.2018.302
summary Rough Pass Extrusion Tooling advances the manufacturing precision of full-scale Sub-Additive 3D printed concrete lattices in a three-step process that involves spatial 3D printing, high precision 3D scanning, and CNC post-processing. Utilizing robotics and computation, Sub-Additive Manufacturing (Battaglia et al. 2018) leverages digital workflows to produce structurally, materially, and spatially optimized lightweight concrete building components. Instead of further refining the 3D printing practice towards accuracy, and unlike other research projects that investigate 3D printing and subsequent post-processing, the method proposes to deliberately print a “rough pass”, accommodating any fabrication inaccuracy inevitably resulting from the concrete material and nozzle extrusion process. In a second step, supported by the advancement of 3D scanning, accuracy and geometric intricacy are achieved through locally post-processing components along edges, in pockets, on surfaces, and in areas of joinery. Rough Pass Extrusion Tooling enables the incorporation of higher fabrication tolerances as well as the integration of building systems, hardware, and complex connections. The method takes full advantage of the 3D printing process while introducing means to dramatically increase fabrication precision. Procedural infidelity – not aiming to solve accuracy through 3D printing alone – enables the development of a technically, methodologically, aesthetically, and performatively progressive multi-process fabrication method which opens a new realm for concrete printing accuracy. This paper closely examines CNC post-processing for Sub-Additive concrete print assemblies, addressing methodologies, opportunities, and shortcomings of such an approach.
keywords full paper, fabrication & robotics, materials/adaptive systems, digital craft, fabrication tolerances
series ACADIA
type paper
email
last changed 2022/06/07 07:57

_id caadria2019_664
id caadria2019_664
authors Zhou, Yifan, Zhang, Liming, Wang, Xiang, Chen, Zhewen and Yuan, Philip F.
year 2019
title Exploration of Computational Design and Robotic Fabrication with Wire-Arc Additive Manufacturing Techniques
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 143-152
doi https://doi.org/10.52842/conf.caadria.2019.1.143
summary This paper discussed the exploration of computational design and robotic fabrication with Wire-Arc Additive Manufacturing techniques in a robotic metal printing workshop in Digital Futures 2018. Based on the previous research on structural-performance based design and robotic fabrication, this year's workshop mainly focused on the Wire-Arc Additive Manufacturing techniques and its possible outcomes. A prototype chair was tested for preparation. And the final target of the workshop was to build a bridge about 11m across the river. Through this metal printed bridge project, several computational optimization methods were applied to fulfill the final design. And Wire-Arc Additive Manufacturing techniques with robotic fabrication were carried out during the fabrication process.
keywords computational design; robotic fabrication; wire-arc additive manufacturing techniques
series CAADRIA
email
last changed 2022/06/07 07:57

_id ecaade2018_402
id ecaade2018_402
authors Ron, Gili, Shallaby, Sara and Antonako, Theofano
year 2018
title On-Site Fabrication and Assembly for Arid Region Settlements
source Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 1, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 801-810
doi https://doi.org/10.52842/conf.ecaade.2018.1.801
summary With fast growing population rates and the further desertification of the global climate, desert regions, covering one fifth of the world's surface, provide an opportunity for future habitats. However, their extreme climatic conditions and remoteness pose a planning challenge, currently addressed with prefabrication and layered design; wasteful and costly solutions. This article proposes a bespoke design, fabrication and assembly process: performed in-situ with using local resources and novel automation. The research addresses challenges in on-site robotic forming and assembly of mono-material discrete elements, made in waterless concrete of sand-Sulphur composite. The formed components are examined in formwork-free assembly of wall and arch, with Pick & Place tool-path. The component's design incorporates topological and osteomorphic interlocking, facilitating structural integrity, as well as self-shading and passive cooling, to fit with local climate. This work culminates in a design proposal for constructing desert habitats, climatically adapted for Zagora oasis in the Moroccan Sahara: a remote site of hyper-arid climate.
keywords Material System; Vernacular Architecture; Digital Morphogenesis; Topological Interlocking; Robotic Fabrication; Robotic Assembly
series eCAADe
email
last changed 2022/06/07 07:56

_id acadia18_294
id acadia18_294
authors Kieffer, Lynn; Nicholas, Paul
year 2018
title Pneumatically Actuated Material. Exploration of the mophospace of an adaptable system of soft actuators
source ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 294-301
doi https://doi.org/10.52842/conf.acadia.2018.294
summary This research in progress investigates a design and fabrication method of an adaptable and programmable composite material in an embodied computation system. It develops a workflow for a behavior-based model, the exploration of the morpho-space associated with the combinatorial assembly and the actuation of soft elements. The aggregation of individually actuatable and soft units in a system creates a large potential regarding adaptability, flexibility and reconfigurability, through a non-rigid and non-mechanical system. The cells are developed through a process of prototyping on origami and auxetic pattern inspired soft robotic elements. Every soft cell is pneumatically actuated through a negative pressure environment. The computational simulation is informed by the prototyping process and its findings. The simulation-based design of such an assembled system allows prediction of the aggregated shape and outputs a sequencing table, describing the actuation status of every cell and can create a tool to communicate between material and computational system
keywords work in progress,pneumatic actuation, adaptable soft material
series ACADIA
type paper
email
last changed 2022/06/07 07:52

_id caadria2018_165
id caadria2018_165
authors Yuan, Philip F., Chai, Hua and Jin, Jinxi
year 2018
title Digital Form-Finding and Fabrication of Strained Gridshells with Complex Geometries
source T. Fukuda, W. Huang, P. Janssen, K. Crolla, S. Alhadidi (eds.), Learning, Adapting and Prototyping - Proceedings of the 23rd CAADRIA Conference - Volume 1, Tsinghua University, Beijing, China, 17-19 May 2018, pp. 267-276
doi https://doi.org/10.52842/conf.caadria.2018.1.267
summary Strained gridshells has been one of the most efficient structure system to cover large spans by lightweight construction. Nevertheless, gridshells structure has been seldom used due to the difficulties in gridshells form-finding and erection, as well as its limitation of morphological possibilities. In this regard, this paper aims to provide an integrated design and fabrication approach for extending the application of strained gridshells into the field of complex geometries. First, a form-finding method for complex gridshells design was put forward and tested taking Enneper surface as examples; secondly, the form-finding result was further developed into a gridshells system consisting of continuous laths, rotatable joints and rigid edge beams, which were optimized afterwards based on the structural simulation result with Finite Element Analysis. Third, the construction difficulties of this system were fully addressed in the robotic fabrication and erection process of a full scale prototype. This research tries to fully combine the structural characteristics of the strained gridshell with digital fabrication technologies to extend the application of strained gridshells into structures with more complex geometries.
keywords Strained Gridshell; Computational Form-finding; Structural Optimization; Robotic Fabrication
series CAADRIA
email
last changed 2022/06/07 07:57

_id acadia18_286
id acadia18_286
authors Claire Im, Hyeonji; AlOthman, Sulaiman; García del Castillo, Jose Luis
year 2018
title Responsive Spatial Print. Clay 3D printing of spatial lattices using real-time model recalibration
source ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 286-293
doi https://doi.org/10.52842/conf.acadia.2018.286
summary Additive manufacturing processes are typically based on a horizontal discretization of solid geometry and layered deposition of materials, the speed and the rate of which are constant and determined by the stability criteria. New methods are being developed to enable three-dimensional printing of complex self-supporting lattices, expanding the range of possible outcomes in additive manufacturing. However, these processes introduce an increased degree of formal and material uncertainty, which require the development of solutions specific to each medium. This paper describes a development to the 3D printing methodology for clay, incorporating a closed-loop feedback system of material surveying and self-correction to recompute new depositions based on scanned local deviations from the digital model. This Responsive Spatial Print (RSP) method provides several improvements over the Spatial Print Trajectory (SPT) methodology for clay 3D printing of spatial lattices previously developed by the authors. This process compensates for the uncertain material behavior of clay due to its viscosity, malleability, and deflection through constant model recalibration, and it increases the predictability and the possible scale of spatial 3D prints through real-time material-informed toolpath generation. The RSP methodology and early successful results are presented along with new challenges to be addressed due to the increased scale of the possible outcomes.
keywords work in progress, closed loop system, spatial clay printing, self-supporting lattice, in-situ printking, extrusion rate, material behavior
series ACADIA
type paper
email
last changed 2022/06/07 07:52

_id ecaade2018_104
id ecaade2018_104
authors Gürsoy, Benay
year 2018
title From Control to Uncertainty in 3D Printing with Clay
source Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 2, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 21-30
doi https://doi.org/10.52842/conf.ecaade.2018.2.021
summary The use of digital fabrication tools can extend beyond the seamless materialization of the digital model and can continuously inform design ideation through emerging material qualities. Exploring the implications of an approach to digital fabrication that is not based on imposed and rigorous formalisms but on unique and contextual ones constitutes the research agenda. Within this framework, the focus of this paper is on 3D printing with clay. Considering matter not as the static and passive outcome of digitally predetermined form, but as a design generator, a case study on both the materials and tools employed in 3D printing with clay is presented.
keywords Digital fabrication; additive manufacturing; 3D printing with clay; material computing; uncertainty
series eCAADe
email
last changed 2022/06/07 07:49

_id caadria2018_270
id caadria2018_270
authors Houda, Maryam and Reinhardt, Dagmar
year 2018
title Structural Optimisation for 3D Printing Bespoke Geometries
source T. Fukuda, W. Huang, P. Janssen, K. Crolla, S. Alhadidi (eds.), Learning, Adapting and Prototyping - Proceedings of the 23rd CAADRIA Conference - Volume 1, Tsinghua University, Beijing, China, 17-19 May 2018, pp. 235-244
doi https://doi.org/10.52842/conf.caadria.2018.1.235
summary Current advances in 3D printing technology enable novel design explorations with the potential to inform printing deposition through generative scripting and structural performance analysis. This paper presents ongoing research that involves three scales of operation; a global geometry for multi-skin cellular mesh densities; localised skin-porosity detailing, and material structural optimisation. Centering on a chair as a test case scenario, the research explores the affordances of a serialised, multi-material 3D printing process in the context of digital instruction, customisation, and material efficiency. The paper discusses two case studies with consecutive optimisation, and outlines the benefits and limitations of 3D printing for structural optimisation and multi-material grading in the additive process.
keywords 3D Printing; Bespoke Complexity; Digital Instruction; Mass Customisation; Multi-Material Grading; Robotic Deposition; Structural Optimisation
series CAADRIA
email
last changed 2022/06/07 07:50

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