Cumincad : CUMINCAD Papers : Search Results

CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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_id	ecaade2018_167
id	ecaade2018_167
authors	Anton, Ana and Abdelmahgoub, Ahmed
year	2018
title	Ceramic Components - Computational Design for Bespoke Robotic 3D Printing on Curved Support
doi	https://doi.org/10.52842/conf.ecaade.2018.2.071
source	Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 2, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 71-78
summary	Additive manufacturing enables the fabrication of affordable customisation of construction elements. This paper presents a computational design method developed for 3D printing of unique interlocking ceramic components, which assemble into segmented columns. The fabrication method is ceramic-paste extrusion, robotically placed on semi-cylindrical molds. Material system and fabrication setup contribute to the development of an integrated generative system which includes overall design, assembly logic and printing tool-path. By contextualizing clay extrusion and identifying challenges in bespoke tool-path generation, this paper discusses detailing opportunities in digital fabrication. Finally, it identifies future directions of research in extrusion-based printing.
keywords	CAAD education; generative design; robotic 3D printing; clay extrusion; curved support
series	eCAADe
email
last changed	2022/06/07 07:54

_id	ecaade2018_233
id	ecaade2018_233
authors	Kontiza, Iacovina, Spathi, Theodora and Bedarf, Patrick
year	2018
title	Spatial Graded Patterns - A case study for large-scale differentiated space frame structures utilising high-speed 3D-printed joints
doi	https://doi.org/10.52842/conf.ecaade.2018.2.039
source	Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 2, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 39-46
summary	Geometric differentiation is no longer a production setback for industrial grade architectural components. This paper introduces a design and fabrication workflow for non-repetitive large-scale space frame structures composed of custom-manufactured nodes, which exploits the advantages of latest advancements in 3D-printing technology. By integrating design, fabrication and material constraints into a computational methodology, the presented approach addresses additive manufacturing of functional industry-grade parts in short time, high speed and low cost. The resulting case study of a 4.5 x 4.5 x 2.5 m lightweight kite structure comprises 1380 versatile fully-customised connectors and outlines the manifold potential of additive manufacturing for architecture much bigger than the machine built space. First, after briefly introducing space frames in architecture, this paper discusses the computational framework of generating irregular space frames and parametric joint design. Second, it examines the advantages of MJF printing in conjunction with integrating smart sequencing details for the following assembly process. Finally, a conclusive outlook is given on improvements and further developments for bespoke 3D-printed space frame structures.
keywords	3D-printing; Multi-Jet Fusion; Space Frame; Graded Subdivision
series	eCAADe
email
last changed	2022/06/07 07:51

_id	cdrf2021_286
id	cdrf2021_286
authors	Yimeng Wei, Areti Markopoulou, Yuanshuang Zhu,Eduardo Chamorro Martin, and Nikol Kirova
year	2021
title	Additive Manufacture of Cellulose Based Bio-Material on Architectural Scale
doi	https://doi.org/https://doi.org/10.1007/978-981-16-5983-6_27
source	Proceedings of the 2021 DigitalFUTURES The 3rd International Conference on Computational Design and Robotic Fabrication (CDRF 2021)
summary	There are severe environmental and ecological issues once we evaluate the architecture industry with LCA (Life Cycle Assessment), such as emission of CO2 caused by necessary high temperature for producing cement and significant amounts of Construction Demolition Waste (CDW) in deteriorated and obsolete buildings. One of the ways to solve these problems is Bio-Material. CELLULOSE and CHITON is the 1st and 2nd abundant substance in nature (Duro-Royo, J.: Aguahoja_ProgrammableWater-based Biocomposites for Digital Design and Fabrication across Scales. MIT, pp. 1–3 (2019)), which means significantly potential for architectural dimension production. Meanwhile, renewability and biodegradability make it more conducive to the current problem of construction pollution. The purpose of this study is to explore Cellulose Based Biomaterial and bring it into architectural scale additive manufacture that engages with performance in the material development, with respect to time of solidification and control of shrinkage, as well as offering mechanical strength. At present, the experiments have proved the possibility of developing a cellulose-chitosan- based composite into 3D-Printing Construction Material (Sanandiya, N.D., Vijay, Y., Dimopoulou, M., Dritsas, S., Fernandez, J.G.: Large-scale additive manufacturing with bioinspired cellulosic materials. Sci. Rep. 8(1), 1–5 (2018)). Moreover, The research shows that the characteristics (Such as waterproof, bending, compression, tensile, transparency) of the composite can be enhanced by different additives (such as xanthan gum, paper fiber, flour), which means it can be customized into various architectural components based on Performance Directional Optimization. This solution has a positive effect on environmental impact reduction and is of great significance in putting the architectural construction industry into a more environment-friendly and smart state.
series	cdrf
email
last changed	2022/09/29 07:53

_id	cdrf2023_526
id	cdrf2023_526
authors	Eric Peterson, Bhavleen Kaur
year	2023
title	Printing Compound-Curved Sandwich Structures with Robotic Multi-Bias Additive Manufacturing
doi	https://doi.org/https://doi.org/10.1007/978-981-99-8405-3_44
source	Proceedings of the 2023 DigitalFUTURES The 5st International Conference on Computational Design and Robotic Fabrication (CDRF 2023)
summary	A research team at Florida International University Robotics and Digital Fabrication Lab has developed a novel method for 3d-printing curved open grid core sandwich structures using a thermoplastic extruder mounted on a robotic arm. This print-on-print additive manufacturing (AM) method relies on the 3d modeling software Rhinoceros and its parametric software plugin Grasshopper with Kuka-Parametric Robotic Control (Kuka-PRC) to convert NURBS surfaces into multi-bias additive manufacturing (MBAM) toolpaths. While several high-profile projects including the University of Stuttgart ICD/ITKE Research Pavilions 2014–15 and 2016–17, ETH-Digital Building Technologies project Levis Ergon Chair 2018, and 3D printed chair using Robotic Hybrid Manufacturing at Institute of Advanced Architecture of Catalonia (IAAC) 2019, have previously demonstrated the feasibility of 3d printing with either MBAM or sandwich structures, this method for printing Compound-Curved Sandwich Structures with Robotic MBAM combines these methods offering the possibility to significantly reduce the weight of spanning or cantilevered surfaces by incorporating the structural logic of open grid-core sandwiches with MBAM toolpath printing. Often built with fiber reinforced plastics (FRP), sandwich structures are a common solution for thin wall construction of compound curved surfaces that require a high strength-to-weight ratio with applications including aerospace, wind energy, marine, automotive, transportation infrastructure, architecture, furniture, and sports equipment manufacturing. Typical practices for producing sandwich structures are labor intensive, involving a multi-stage process including (1) the design and fabrication of a mould, (2) the application of a surface substrate such as FRP, (3) the manual application of a light-weight grid-core material, and (4) application of a second surface substrate to complete the sandwich. There are several shortcomings to this moulded manufacturing method that affect both the formal outcome and the manufacturing process: moulds are often costly and labor intensive to build, formal geometric freedom is limited by the minimum draft angles required for successful removal from the mould, and customization and refinement of product lines can be limited by the need for moulds. While the most common material for this construction method is FRP, our proof-of-concept experiments relied on low-cost thermoplastic using a specially configured pellet extruder. While the method proved feasible for small representative examples there remain significant challenges to the successful deployment of this manufacturing method at larger scales that can only be addressed with additional research. The digital workflow includes the following steps: (1) Create a 3D digital model of the base surface in Rhino, (2) Generate toolpaths for laminar printing in Grasshopper by converting surfaces into lists of oriented points, (3) Generate the structural grid-core using the same process, (4) Orient the robot to align in the direction of the substructure geometric planes, (5) Print the grid core using MBAM toolpaths, (6) Repeat step 1 and 2 for printing the outer surface with appropriate adjustments to the extruder orientation. During the design and printing process, we encountered several challenges including selecting geometry suitable for testing, extruder orientation, calibration of the hot end and extrusion/movement speeds, and deviation between the computer model and the physical object on the build platen. Physical models varied from their digital counterparts by several millimeters due to material deformation in the extrusion and cooling process. Real-time deviation verification studies will likely improve the workflow in future studies.
series	cdrf
email
last changed	2024/05/29 14:04

_id	acadia18_276
id	acadia18_276
authors	Bilotti, Jeremy; Norman, Bennett; Rosenwasser, David; Leo Liu, Jingyang; Sabin, Jenny
year	2018
title	Robosense 2.0. Robotic sensing and architectural ceramic fabrication
doi	https://doi.org/10.52842/conf.acadia.2018.276
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 276-285
summary	Robosense 2.0: Robotic Sensing and Architectural Ceramic Fabrication demonstrates a generative design process based on collaboration between designers, robotic tools, advanced software, and nuanced material behavior. The project employs fabrication tools which are typically used in highly precise and predetermined applications, but uniquely thematizes the unpredictable aspects of these processes as applied to architectural component design. By integrating responsive sensing systems, this paper demonstrates real-time feedback loops which consider the spontaneous agency and intuition of the architect (or craftsperson) rather than the execution of static or predetermined designs. This paper includes new developments in robotics software for architectural design applications, ceramic-deposition 3D printing, sensing systems, materially-driven pattern design, and techniques with roots in the arts and crafts. Considering the increasing accessibility and advancement of 3D printing and robotic technologies, this project seeks to challenge the erasure of materiality: when mistakes or accidents caused by inconsistencies in natural material are avoided or intentionally hidden. Instead, the incorporation of material and user-input data yields designs which are imbued with more nuanced traces of making. This paper suggests the potential for architects and craftspeople to maintain a more direct and active relationship with the production of their designs.
keywords	full paper, fabrication & robotics, robotic production, digital fabrication, digital craft
series	ACADIA
type	paper
email
last changed	2022/06/07 07:54

_id	acadia18_350
id	acadia18_350
authors	Seibold, Zach; Hinz, Kevin; García del Castillo y López, Jose Luis; Martínez Alonso, Nono; Mhatre, Saurabh; Bechthold, Martin
year	2018
title	Ceramic Morphologies. Precision and control in paste-based additive manufacturing
doi	https://doi.org/10.52842/conf.acadia.2018.350
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 350-357
summary	Additive manufacturing techniques (AMT), commonly referred to as 3D printing, are emerging as a new area of study for the production of ceramic elements at the architectural scale. AMT may allow architectural designers to break from the established means of designing with ceramic elements – a process where designs are typically confined to a limited selection of building components produced by machine, die or fixture. In this paper, we report a method for the design and additive manufacture of customizable ceramic masonry elements via paste-based extrusion. A novel digital workflow allowed for precise control of part design, and generated manufacturing parameters such as toolpath geometry and machine code. 3D scans of a selection of elements provide an initial analysis of print fidelity. We discuss the current constraints of this process and identify several on-going research trajectories generated because of this research.
keywords	work in progress, fabrication & robotics, materials/adaptive systems, digital fabrication, digital craft
series	ACADIA
type	paper
email
last changed	2022/06/07 07:59

_id	acadia18_394
id	acadia18_394
authors	Adel, Arash; Thoma, Andreas; Helmreich, Matthias; Gramazio, Fabio; Kohler, Matthias
year	2018
title	Design of Robotically Fabricated Timber Frame Structures
doi	https://doi.org/10.52842/conf.acadia.2018.394
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 394-403
summary	This paper presents methods for designing nonstandard timber frame structures, which are enabled by cooperative multi-robotic fabrication at building-scale. In comparison to the current use of automated systems in the timber industry for the fabrication of plate-like timber frame components, this research relies on the ability of robotic arms to spatially assemble timber beams into bespoke timber frame modules. This paper investigates the following topics: 1) A suitable constructive system facilitating a just-in-time robotic fabrication process. 2) A set of assembly techniques enabling cooperative multi-robotic spatial assembly of bespoke timber frame modules, which rely on a man-machine collaborative scenario. 3) A computational design process, which integrates architectural requirements, fabrication constraints, and assembly logic. 4) Implementation of the research in the design and construction of a multi-story building, which validates the developed methods and highlights the architectural implications of this approach.
keywords	full paper, fabrication & robotics, generative design, computation, timber architecture
series	ACADIA
type	paper
email
last changed	2022/06/07 07:54

_id	acadia18_328
id	acadia18_328
authors	Kladeftira, Marirena; Shammas, Demetris; Bernhard, Mathias; Dillenburger, Benjamin
year	2018
title	Printing Whisper Dishes. Large-scale binder jetting for outdoor installations
doi	https://doi.org/10.52842/conf.acadia.2018.328
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 328-335
summary	This research explores the design opportunities of a novel fabrication process for large scale architectural installations suitable for outdoor weather conditions. High resolution, bespoke geometries are easily fabricated at no extra cost in a continuous system using Binder Jet printing technology. The material properties of sandstone are considered a design drive for producing structural paths according to a finite element analysis. Several post processing materials are tested for strengthening the final geometry and providing a water resistant solution. The process is tested in a large, 1:1 sound installation of a pair of acoustic mirrors. First, this paper describes the specific potential and challenges of Binder Jet printing for outdoor applications. It, then, outlines the design principles of the sound device, the acoustic mirror, and their integration into a digital model. Finally, the computational design strategy is described, including topology optimization to reduce the weight/material and the integration of functional details
keywords	work in progress, 3d printing, form finding, digital fabrication, building technologies
series	ACADIA
type	paper
email
last changed	2022/06/07 07:51

_id	caadria2020_434
id	caadria2020_434
authors	Lange, Christian, Ratoi, Lidia and Co, Dominic Lim
year	2020
title	Reformative Coral Habitats - Rethinking Artificial Reef structures through a robotic 3D clay printing method.
doi	https://doi.org/10.52842/conf.caadria.2020.2.463
source	D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 2, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 463-472
summary	In 2018 after Typhoon Mangkhut hit Hong Kong, the city lost around 80% of its existing corals. As a consequence, a team consisting of marine biologists and architects have developed a series of performative structures that will be deployed in Hong Kong waters intending to aid new coral growth over the coming years. This paper describes the present research that focuses on the design and fabrication of artificial reef structures utilizing a robotic 3d clay printing method addressing the specificities of Hong Kong marine ecologies. The paper describes further the algorithmic design methodology, the optimization processes in the generation of the printing path, and the methodology for the fabrication processes during the production cycle to achieve even quality and prevent cracking during the drying process.
keywords	Digital Fabrication; 3D clay printing; Artificial Coral Reefs; Computational Design
series	CAADRIA
email
last changed	2022/06/07 07:52

_id	caadria2018_270
id	caadria2018_270
authors	Houda, Maryam and Reinhardt, Dagmar
year	2018
title	Structural Optimisation for 3D Printing Bespoke Geometries
doi	https://doi.org/10.52842/conf.caadria.2018.1.235
source	T. Fukuda, W. Huang, P. Janssen, K. Crolla, S. Alhadidi (eds.), Learning, Adapting and Prototyping - Proceedings of the 23rd CAADRIA Conference - Volume 1, Tsinghua University, Beijing, China, 17-19 May 2018, pp. 235-244
summary	Current advances in 3D printing technology enable novel design explorations with the potential to inform printing deposition through generative scripting and structural performance analysis. This paper presents ongoing research that involves three scales of operation; a global geometry for multi-skin cellular mesh densities; localised skin-porosity detailing, and material structural optimisation. Centering on a chair as a test case scenario, the research explores the affordances of a serialised, multi-material 3D printing process in the context of digital instruction, customisation, and material efficiency. The paper discusses two case studies with consecutive optimisation, and outlines the benefits and limitations of 3D printing for structural optimisation and multi-material grading in the additive process.
keywords	3D Printing; Bespoke Complexity; Digital Instruction; Mass Customisation; Multi-Material Grading; Robotic Deposition; Structural Optimisation
series	CAADRIA
email
last changed	2022/06/07 07:50

_id	caadria2023_395
id	caadria2023_395
authors	Luo, Jiaxiang, Mastrokalou, Efthymia, Aldaboos, Sarah and Aldabous, Rahaf
year	2023
title	Research on the Exploration of Sprayed Clay Material and Modeling System
doi	https://doi.org/10.52842/conf.caadria.2023.2.231
source	Immanuel Koh, Dagmar Reinhardt, Mohammed Makki, Mona Khakhar, Nic Bao (eds.), HUMAN-CENTRIC - Proceedings of the 28th CAADRIA Conference, Ahmedabad, 18-24 March 2023, pp. 231–240
summary	As a traditional building material, clay has been used by humans for a long time. From early civilisations, to the modern dependence on new technologies, the craft of clay making is commonly linked with the use of moulds, handmade creations, ceramic extruders, etc. (Schmandt and Besserat, 1977). Clay in the form of bricks is one of the oldest building materials known (Fernandes et al, 2010). This research expands the possibilities offered by standardised bricks by testing types of clay, forms, shapes, porosity, and structural methods. The traditional way of working with clay relies on human craftsmanship and is based on the use of semi-solid clay (Fernandes et al., 2010). However, there is little research on the use of clay slurry. With the rise of 3D printing systems in recent years, research and development has been emerging on using clay as a 3D printing filament (Gürsoy, 2018). Researchers have discovered that in order for 3D-printed clay slurry to solidify quickly to support the weight of the added layers during printing, curing agents such as lime, coal ash, cement, etc. have to be added to the clay slurry. After adding these substances, clay is difficult to be reused and can have a negative effect on the environment (Chen et al., 2021). In this study, a unique method for manufacturing clay elements of intricate geometries is proposed with the help of an internal skeleton that can be continuously reused. The study introduces the process of applying clay on a special structure through spraying and showcases how this method creates various opportunities for customisation of production.
keywords	Spray clay, Substructure, 3D printing, Modelling system, Reusable
series	CAADRIA
email
last changed	2023/06/15 23:14

_id	ecaade2018_227
id	ecaade2018_227
authors	Chatzitsakyris, Panagiotis
year	2018
title	EventMode - A new computational design tool for integrating human activity data within the architectural design workflow
doi	https://doi.org/10.52842/conf.ecaade.2018.1.649
source	Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 1, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 649-656
summary	Architectural designers are currently depending on a multitude of elaborate computational tools in order to explore, manipulate and visualize the geometric form of their building projects. However, if architecture can be perceived as the manipulation of geometric form in direct relation to human activities and events that take place inside it, then it is evident that such design parameters are not sufficiently represented in the currently available modeling software. Would it be possible to introduce the human activity element in the aforementioned computational tools in a way that informs the design process and improves the final building product? This paper attempts to answer this question by introducing a new experimental design tool that enables the creation of parametric human activity envelopes within three-dimensional digital models. The novel approach is that this tool enables the parametric interaction of these components with the actual building geometry and generates novel visual and data representations of the 3D model. The goal is to improve the decision-making process of architects as well as their clients by enabling them to evaluate and iterate their designs based not only on the building's form but also on the human spatial events that take place inside it. A prototype implementation demonstrates the tool's practical application through three design examples.
series	eCAADe
email
last changed	2022/06/07 07:55

_id	acadia18_126
id	acadia18_126
authors	Johns, Ryan Luke; Anderson, Jeffrey
year	2018
title	Interfaces for Adaptive Assembly
doi	https://doi.org/10.52842/conf.acadia.2018.126
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 126-135
summary	While robotic tools have greatly expanded the scope of computational control and design freedom in architectural assembly, the vast majority of projects involving robotic customization depend on standardized, mass produced components. By relinquishing some design agency to automated systems which respond to on-site material variations, it is possible to produce methods of construction which rely on locally-sourced components with low embodied energy. Such adaptive automation can provide resource efficiency and the aesthetic advantages of natural or reclaimed materials, but can also beget technical challenges of increasing complexity. By expanding design goals to incorporate intuitive collaborative interfaces, technical gaps can be understood even by non-experts, and leveraged towards new forms of creative expression. This paper presents the results of an interactive installation in which visitors can provide any variety of objects to a collaborative robotic manipulator (UR5) which recognizes part geometry and attempts to construct a dry-stacked wall from the material offerings. A visual and auditory interface provides suggestions and error messages to participants to facilitate an understanding of the acceptable material morphologies which can be used within the constraints of the system.
keywords	full paper, materials & adaptive systems, non-production robotics, digital materials, representation + perception
series	ACADIA
type	paper
email
last changed	2022/06/07 07:52

_id	acadia18_30
id	acadia18_30
authors	Przybylski, Maya
year	2018
title	Critical Computational Literacy: A Call for the Development of Socially Aware, Ethically Minded Research within ACADIA
doi	https://doi.org/10.52842/conf.acadia.2018.030
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 30-35
summary	As computational design matures and strives to move out of the studio/lab and into the real world, multiple dimensions of literacy, valuing the social, the political, and the ethical as well as the technical and the creative, must be acknowledged and supported. This paper evaluates the presence of research advancing socially aware, ethically minded issues currently found in ACADIA’s body of research and offers a strategy for shaping future work in this area. First, data from the CumInCAD index is used to provide a quantitative understanding of the degree to which these issues are represented in ACADIA’s history, with particular focus on the last decade. The paper goes on to articulate key offerings from the field of Software Studies to motivate and identify possible entry points for computational designers to further engage the social and ethical agencies tied to their work. Within this context, the paper argues that the set of lenses used to understand a project's digital components expands to include social, cultural, political, and ethical effects in addition to the technical realities of implementation. The analytical methods presented are intended to support a preliminary survey of ACADIA's literature and serve as a first step in identifying avenues for pursuing socially aware, ethically minded computational design research.
keywords	work in progress, design theory & history, history/theory of computation, hybrid practices, ethics
series	ACADIA
type	paper
email
last changed	2022/06/07 08:00

_id	caadria2018_215
id	caadria2018_215
authors	Raspall, Felix and Banon, Carlos
year	2018
title	3D Printing Architecture: Towards Functional Space Frames
doi	https://doi.org/10.52842/conf.caadria.2018.1.215
source	T. Fukuda, W. Huang, P. Janssen, K. Crolla, S. Alhadidi (eds.), Learning, Adapting and Prototyping - Proceedings of the 23rd CAADRIA Conference - Volume 1, Tsinghua University, Beijing, China, 17-19 May 2018, pp. 215-224
summary	In architecture, the use of Additive Manufacturing (AM) technologies has been primarily limited to the production of scale models. Its application for functional buildings components has been typically undermined by the long production time, elevated cost to manufacture parts and the low mechanical properties of 3D printed components. As AM becomes faster, cheaper and stronger, opportunities for architectures that make creative use of AM to produce functional architectural pieces are emerging. In this paper, we propose and discuss the application of AM in complex space frames and the theoretical and practical implications. Three built projects by the authors support our hypothesis that AM has a clear application in architecture and that space frames constitutes a promising structural typology. In addition, we investigate how AM can be used to resolve architectural systems beyond structure and enclosure, such as data and power transmission. The paper presents background research and our contribution to the digital design tools, the manufacturing and assembly processes, and the analysis of the performances of the building components and the final built pieces.
keywords	Additive Manufacturing; Digital Design; Space frames
series	CAADRIA
email
last changed	2022/06/07 08:00

_id	ecaade2018_402
id	ecaade2018_402
authors	Ron, Gili, Shallaby, Sara and Antonako, Theofano
year	2018
title	On-Site Fabrication and Assembly for Arid Region Settlements
doi	https://doi.org/10.52842/conf.ecaade.2018.1.801
source	Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 1, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 801-810
summary	With fast growing population rates and the further desertification of the global climate, desert regions, covering one fifth of the world's surface, provide an opportunity for future habitats. However, their extreme climatic conditions and remoteness pose a planning challenge, currently addressed with prefabrication and layered design; wasteful and costly solutions. This article proposes a bespoke design, fabrication and assembly process: performed in-situ with using local resources and novel automation. The research addresses challenges in on-site robotic forming and assembly of mono-material discrete elements, made in waterless concrete of sand-Sulphur composite. The formed components are examined in formwork-free assembly of wall and arch, with Pick & Place tool-path. The component's design incorporates topological and osteomorphic interlocking, facilitating structural integrity, as well as self-shading and passive cooling, to fit with local climate. This work culminates in a design proposal for constructing desert habitats, climatically adapted for Zagora oasis in the Moroccan Sahara: a remote site of hyper-arid climate.
keywords	Material System; Vernacular Architecture; Digital Morphogenesis; Topological Interlocking; Robotic Fabrication; Robotic Assembly
series	eCAADe
email
last changed	2022/06/07 07:56

_id	acadia18_444
id	acadia18_444
authors	Sabin, Jenny; Pranger, Dillon; Binkley, Clayton; Strobel, Kristen; Liu, Jingyang (Leo)
year	2018
title	Lumen
doi	https://doi.org/10.52842/conf.acadia.2018.444
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 444-455
summary	This paper documents the computational design methods, digital fabrication strategies, and generative design process for Lumen, winner of MoMA & MoMA PS1’s 2017 Young Architects Program. The project was installed in the courtyard at MoMA PS1 in Long Island City, New York, during the summer of 2017. Two lightweight 3D digitally knitted fabric canopy structures composed of responsive tubular and cellular components employ recycled textiles, photo-luminescent and solar active yarns that absorb and store UV energy, change color, and emit light. This environment offers spaces of respite, exchange, and engagement as a 150 x 75-foot misting system responds to visitors’ proximity, activating fabric stalactites that produce a refreshing micro-climate. Families of robotically prototyped and woven recycled spool chairs provide seating throughout the courtyard. The canopies are digitally fabricated with over 1,000,000 yards of high tech responsive yarn and are supported by three 40+ foot tensegrity towers and the surrounding matrix of courtyard walls. Material responses to sunlight as well as physical participation are integral parts of our exploratory approach to the 2017 YAP brief. The project is mathematically generated through form-finding simulations informed by the sun, site, materials, program, and the material morphology of knitted cellular components. Resisting a biomimetic approach, Lumen employs an analogic design process where complex material behavior and processes are integrated with personal engagement and diverse programs. The comprehensive installation was designed by Jenny Sabin Studio and fabricated by Shima Seiki WHOLEGARMENT, Jacobsson Carruthers, and Dazian with structural engineering by Arup and lighting by Focus Lighting.
keywords	full paper, materials & adaptive systems, digital fabrication, flexible structures, performance + simulation
series	ACADIA
type	paper
email
last changed	2022/06/07 07:56

_id	acadia18_302
id	acadia18_302
authors	Zivkovic, Sasa; Battaglia, Christopher
year	2018
title	Rough Pass Extrusion Tooling. CNC post-processing of 3D-printed sub-additive concrete lattice structures
doi	https://doi.org/10.52842/conf.acadia.2018.302
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 302-311
summary	Rough Pass Extrusion Tooling advances the manufacturing precision of full-scale Sub-Additive 3D printed concrete lattices in a three-step process that involves spatial 3D printing, high precision 3D scanning, and CNC post-processing. Utilizing robotics and computation, Sub-Additive Manufacturing (Battaglia et al. 2018) leverages digital workflows to produce structurally, materially, and spatially optimized lightweight concrete building components. Instead of further refining the 3D printing practice towards accuracy, and unlike other research projects that investigate 3D printing and subsequent post-processing, the method proposes to deliberately print a “rough pass”, accommodating any fabrication inaccuracy inevitably resulting from the concrete material and nozzle extrusion process. In a second step, supported by the advancement of 3D scanning, accuracy and geometric intricacy are achieved through locally post-processing components along edges, in pockets, on surfaces, and in areas of joinery. Rough Pass Extrusion Tooling enables the incorporation of higher fabrication tolerances as well as the integration of building systems, hardware, and complex connections. The method takes full advantage of the 3D printing process while introducing means to dramatically increase fabrication precision. Procedural infidelity – not aiming to solve accuracy through 3D printing alone – enables the development of a technically, methodologically, aesthetically, and performatively progressive multi-process fabrication method which opens a new realm for concrete printing accuracy. This paper closely examines CNC post-processing for Sub-Additive concrete print assemblies, addressing methodologies, opportunities, and shortcomings of such an approach.
keywords	full paper, fabrication & robotics, materials/adaptive systems, digital craft, fabrication tolerances
series	ACADIA
type	paper
email
last changed	2022/06/07 07:57

_id	acadia18_358
id	acadia18_358
authors	Lara Ditzel, Patricio; Balas, Leonard; Kalina, Olga; Vasey, Lauren; Bechert, Simon; Krieg ,Oliver David; Menges, Achim; Knippers, Jan
year	2018
title	Integrative Fabrication of Sandwich Shells. An integrative approach to design of robotically fabricated wood- based sandwich segmented shells
doi	https://doi.org/10.52842/conf.acadia.2018.358
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 358-365
summary	This paper presents the development of an integrative and adaptive robotic fabrication process for the production of wooden-based segmented shells of variable thickness. A material and construction process is presented whereby an industrial robot with a two-degree of freedom end-effector acts as active form-work, positioning flexible strips of plywood so they can be assembled into a structurally performative configuration and then filled with a polyurethane expandable foam. The resulting material system is a structurally performative and doubly curved sandwich composite which performs well in bending. This paper discusses the construction process and the material system, methods for structural analysis, an adaptive robotic fabrication process, as well as a computational design tool which integrates material constraints, robotic constraints, and structural performance. The resulting construction system expands the design possibilities for robotic fabrication in wood, particularly as a viable material system for implementation directly in an on-site condition.
keywords	work in progress, fabrication & robotics, materials & adaptive systems
series	ACADIA
type	paper
email
last changed	2022/06/07 07:52

_id	acadia18_434
id	acadia18_434
authors	Meibodi, Mania Aghaei ; Jipa, Andrei; Giesecke, Rena; Shammas, Demetris; Bernhard, Mathias; Leschok, Matthias; Graser, Konrad; Dillenburger, Benjamin
year	2018
title	Smart Slab. Computational design and digital fabrication of a lightweight concrete slab
doi	https://doi.org/10.52842/conf.acadia.2018.434
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 434-443
summary	This paper presents a computational design approach and novel digital fabrication method for an optimized lightweight concrete slab using a 3D-printed formwork. Smart Slab is the first concrete slab fabricated with a 3D-printed formwork. It is a lightweight concrete slab, displaying three-dimensional geometric differentiation on multiple scales. The optimization of slab systems can have a large impact on buildings: more compact slabs allow for more usable space within the same building volume, refined structural concepts allow for material reduction, and integrated prefabrication can reduce complexity on the construction site. Among the main challenges is that optimized slab geometries are difficult to fabricate in a conventional way because non-standard formworks are very costly. Novel digital fabrication methods such as additive manufacturing of concrete can provide a solution, but until now the material properties and the surface quality only allow for limited applications. The fabrication approach presented here therefore combines the geometric freedom of 3D binderjet printing of formworks with the structural performance of fiber reinforced concrete. Using 3D printing to fabricate sand formwork for concrete, enables the prefabrication of custom concrete slab elements with complex geometric features with great precision. In addition, space for building systems such as sprinklers and Lighting could be integrated in a compact way. The design of the slab is based on a holistic computational model which allows fast design optimization and adaptation, the integration of the planning of the building systems, and the coordination of the multiple fabrication processes involved with an export of all fabrication data. This paper describes the context, design drivers, and digital design process behind the Smart Slab, and then discusses the digital fabrication system used to produce it, focusing on the 3D-printed formwork. It shows that 3D printing is already an attractive alternative for custom formwork solutions, especially when strategically combined with other CNC fabrication methods. Note that smart slab is under construction and images of finished elements can be integrated within couple of weeks.
keywords	full paper, digital fabrication, computation, generative design, hybrid practices
series	ACADIA
type	paper
email
last changed	2022/06/07 07:58

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