Cumincad : CUMINCAD Papers : Search Results

CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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Reformat results as: short short into frame detailed detailed into frame

_id	acadia18_276
id	acadia18_276
authors	Bilotti, Jeremy; Norman, Bennett; Rosenwasser, David; Leo Liu, Jingyang; Sabin, Jenny
year	2018
title	Robosense 2.0. Robotic sensing and architectural ceramic fabrication
doi	https://doi.org/10.52842/conf.acadia.2018.276
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 276-285
summary	Robosense 2.0: Robotic Sensing and Architectural Ceramic Fabrication demonstrates a generative design process based on collaboration between designers, robotic tools, advanced software, and nuanced material behavior. The project employs fabrication tools which are typically used in highly precise and predetermined applications, but uniquely thematizes the unpredictable aspects of these processes as applied to architectural component design. By integrating responsive sensing systems, this paper demonstrates real-time feedback loops which consider the spontaneous agency and intuition of the architect (or craftsperson) rather than the execution of static or predetermined designs. This paper includes new developments in robotics software for architectural design applications, ceramic-deposition 3D printing, sensing systems, materially-driven pattern design, and techniques with roots in the arts and crafts. Considering the increasing accessibility and advancement of 3D printing and robotic technologies, this project seeks to challenge the erasure of materiality: when mistakes or accidents caused by inconsistencies in natural material are avoided or intentionally hidden. Instead, the incorporation of material and user-input data yields designs which are imbued with more nuanced traces of making. This paper suggests the potential for architects and craftspeople to maintain a more direct and active relationship with the production of their designs.
keywords	full paper, fabrication & robotics, robotic production, digital fabrication, digital craft
series	ACADIA
type	paper
email
last changed	2022/06/07 07:54

_id	acadia18_394
id	acadia18_394
authors	Adel, Arash; Thoma, Andreas; Helmreich, Matthias; Gramazio, Fabio; Kohler, Matthias
year	2018
title	Design of Robotically Fabricated Timber Frame Structures
doi	https://doi.org/10.52842/conf.acadia.2018.394
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 394-403
summary	This paper presents methods for designing nonstandard timber frame structures, which are enabled by cooperative multi-robotic fabrication at building-scale. In comparison to the current use of automated systems in the timber industry for the fabrication of plate-like timber frame components, this research relies on the ability of robotic arms to spatially assemble timber beams into bespoke timber frame modules. This paper investigates the following topics: 1) A suitable constructive system facilitating a just-in-time robotic fabrication process. 2) A set of assembly techniques enabling cooperative multi-robotic spatial assembly of bespoke timber frame modules, which rely on a man-machine collaborative scenario. 3) A computational design process, which integrates architectural requirements, fabrication constraints, and assembly logic. 4) Implementation of the research in the design and construction of a multi-story building, which validates the developed methods and highlights the architectural implications of this approach.
keywords	full paper, fabrication & robotics, generative design, computation, timber architecture
series	ACADIA
type	paper
email
last changed	2022/06/07 07:54

_id	ecaade2018_167
id	ecaade2018_167
authors	Anton, Ana and Abdelmahgoub, Ahmed
year	2018
title	Ceramic Components - Computational Design for Bespoke Robotic 3D Printing on Curved Support
doi	https://doi.org/10.52842/conf.ecaade.2018.2.071
source	Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 2, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 71-78
summary	Additive manufacturing enables the fabrication of affordable customisation of construction elements. This paper presents a computational design method developed for 3D printing of unique interlocking ceramic components, which assemble into segmented columns. The fabrication method is ceramic-paste extrusion, robotically placed on semi-cylindrical molds. Material system and fabrication setup contribute to the development of an integrated generative system which includes overall design, assembly logic and printing tool-path. By contextualizing clay extrusion and identifying challenges in bespoke tool-path generation, this paper discusses detailing opportunities in digital fabrication. Finally, it identifies future directions of research in extrusion-based printing.
keywords	CAAD education; generative design; robotic 3D printing; clay extrusion; curved support
series	eCAADe
email
last changed	2022/06/07 07:54

_id	ecaade2018_437
id	ecaade2018_437
authors	Mostafavi, Sina, Bier, Henriette, N. Kemper, Benjamin and L. Fischer, Daniel
year	2018
title	Robotic Materialization of Architectural Hybridity - Modelling, Computation and Robotic Production of Multi-materiality
doi	https://doi.org/10.52842/conf.ecaade.2018.2.301
source	Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 2, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 301-308
summary	Considering both architectural and constructional aspects of the built environment, hybridity or multi-materiality is essential to generate functional habitable spaces. Buildings consist of subsystems that each require different and sometimes conflicting material attributes and behaviours. In this context, expanding the solution space for material properties in architectural applications can be achieved through the integration of innovative design computation and production methods. With this focus, the paper presents prototyping processes and frames a discourse on robotic materialisation of architectural hybridity, ranging from micro or material to macro or component scales. The paper discusses three case studies, each with a specific focus on digital modelling, computation and robotic production of hybrid systems. The conclusion outlines how robotic fabrication of architectural multi-materiality redefines, informs and extends methods of design computation and materialisation.
keywords	Hybridity; Multimode robotic production; Robotic 3D Printing; Robotic subtractive manufacturing; Material computation; Multi-materiality
series	eCAADe
email
last changed	2022/06/07 07:58

_id	ijac201816202
id	ijac201816202
authors	Tamke, Martin; Paul Nicholas and Mateusz Zwierzycki
year	2018
title	Machine learning for architectural design: Practices and infrastructure
source	International Journal of Architectural Computing vol. 16 - no. 2, 123-143
summary	In this article, we propose that new architectural design practices might be based on machine learning approaches to better leverage data-rich environments and workflows. Through reference to recent architectural research, we describe how the application of machine learning can occur throughout the design and fabrication process, to develop varied relations between design, performance and learning. The impact of machine learning on architectural practices with performance-based design and fabrication is assessed in two cases by the authors. We then summarise what we perceive as current limits to a more widespread application and conclude by providing an outlook and direction for future research for machine learning in architectural design practice.
keywords	Machine learning, robotic fabrication, design-integrated simulation, material behaviour, feedback, Complex Modelling
series	journal
email
last changed	2019/08/07 14:03

_id	acadia18_312
id	acadia18_312
authors	Ariza, Inés; Mirjan, Ammar; Gandia, Augusto; Casas, Gonzalo; Cros, Samuel; Gramazio, Fabio; Kohler, Matthias.
year	2018
title	In Place Detailing. Combining 3D printing and robotic assembly
doi	https://doi.org/10.52842/conf.acadia.2018.312
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 312-321
summary	This research presents a novel construction method that links robotic assembly and in place 3D printing. Rather than producing custom joints in a separate prefabrication process, our approach enables creating highly customized connection details that are 3D printed directly onto off-the-shelf building members during their assembly process. Challenging the current fashion of highly predetermined joints in digital construction, detailing in place offers an adaptive fabrication method, enabling the expressive tailoring of connection details addressing its specific architectural conditions. In the present research, the in place detailing strategy is explored through robotic wire arc additive manufacturing (WAAM), a metal 3D printing technique based on MIG welding. The robotic WAAM process coupled with localization and path-planning strategies allows a local control of the detail geometry enabling the fabrication of customized welded connections that can compensate material and construction tolerances. The paper outlines the potential of 3D printing in place details, describes methods and techniques to realize them and shows experimental results that validate the approach.
keywords	work in progress, fabrication & robotics, robotic production, materials/adaptive systems, architectural detailing
series	ACADIA
type	paper
email
last changed	2022/06/07 07:54

_id	acadia18_232
id	acadia18_232
authors	Kilian, Axel
year	2018
title	The Flexing Room Architectural Robot. An Actuated Active-Bending Robotic Structure using Human Feedback
doi	https://doi.org/10.52842/conf.acadia.2018.232
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 232-241
summary	Advances in autonomous control of object-scale robots, both anthropomorphic and vehicular, are posing new human–machine interface challenges. In architecture, very few examples of autonomous inhabitable robotic architecture exist. A number of factors likely contribute to this condition, among them the scale and cost of architectural adaptive systems, but on a more fundamental conceptual level also the questions of how architectural robots would communicate with their human inhabitants. The Flexing Room installation is a room-sized actuated active-bending skeleton structure. It uses rudimentary social feedback by counting people to inform its behavior in the form of actuated poses of the room enclosure. An operational full-scale prototype was constructed and tested. To operate it no geometric-based simulation was used; the only communication between computer and structure was in sending values for the air pressure settings and in gathering sensor feedback. The structure’s physical state was resolved through the embodied computation of its interconnected parts, and the people-counting sensor feedback influences its next action. Future work will explore the development of learning processes to improve the human–machine coexistence in space.
keywords	full paper, fabrication & robotics, non-production robotics, materials/adaptive systems, flexible structures
series	ACADIA
type	paper
email
last changed	2022/06/07 07:52

_id	acadia18_414
id	acadia18_414
authors	Marcus, Adam; Ikeda, Margaret; Jones, Evan; Metcalf, Taylor; Oliver, John; Hammerstrom, Kamille; Gossard, Daniel
year	2018
title	Buoyant Ecologies Float Lab. Optimized upside-down benthos for sea level rise adaptation
doi	https://doi.org/10.52842/conf.acadia.2018.414
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 414-423
summary	This paper describes the Buoyant Ecologies project, an ongoing research collaboration between architects, marine ecologists, and manufacturers focused on developing integrated architectural, ecological, and material responses to climate change and sea level rise. The research employs techniques of design computation and robotic fabrication to develop an approach to coastal resilience that is rooted in material performance as it relates to marine habitats. The project explores the design and production of highly performative fiber-reinforced polymer substrates that interact productively with the underwater ecosystem to promote multi-scalar habitats for invertebrate animals, encouraging ecological diversity and serving as wave-attenuating structures that mitigate coastal erosion. In this regard, the research leverages computational workflows of modeling, simulation, and fabrication to interface between human and nonhuman species in a way that benefits the broader ecosystem. The paper discusses an iterative prototyping process that has led to the design and construction of the Float Lab, a larger-scale prototype of a floating breakwater.
keywords	full paper, materials & adaptive systems, performance + simulation, digital fabrication, collaboration
series	ACADIA
type	paper
email
last changed	2022/06/07 07:59

_id	acadia18_350
id	acadia18_350
authors	Seibold, Zach; Hinz, Kevin; García del Castillo y López, Jose Luis; Martínez Alonso, Nono; Mhatre, Saurabh; Bechthold, Martin
year	2018
title	Ceramic Morphologies. Precision and control in paste-based additive manufacturing
doi	https://doi.org/10.52842/conf.acadia.2018.350
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 350-357
summary	Additive manufacturing techniques (AMT), commonly referred to as 3D printing, are emerging as a new area of study for the production of ceramic elements at the architectural scale. AMT may allow architectural designers to break from the established means of designing with ceramic elements – a process where designs are typically confined to a limited selection of building components produced by machine, die or fixture. In this paper, we report a method for the design and additive manufacture of customizable ceramic masonry elements via paste-based extrusion. A novel digital workflow allowed for precise control of part design, and generated manufacturing parameters such as toolpath geometry and machine code. 3D scans of a selection of elements provide an initial analysis of print fidelity. We discuss the current constraints of this process and identify several on-going research trajectories generated because of this research.
keywords	work in progress, fabrication & robotics, materials/adaptive systems, digital fabrication, digital craft
series	ACADIA
type	paper
email
last changed	2022/06/07 07:59

_id	acadia18_260
id	acadia18_260
authors	Tish, Daniel; Schork, Tim; McGee, Wes
year	2018
title	Topologically Optimized and Functionally Graded Cable Nets. New approaches through robotic additive manufacturing
doi	https://doi.org/10.52842/conf.acadia.2018.260
source	ACADIA // 2018: Recalibration. On imprecisionand infidelity. [Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-692-17729-7] Mexico City, Mexico 18-20 October, 2018, pp. 260-265
summary	Recent advancements in the realm of additive manufacturing technologies have made it possible to directly manufacture the complex geometries that are resultant from topological optimization and functionally graded material processes. Topological optimization processes are well understood and widely used within the realm of structural engineering and have been increasingly adopted in architectural design and research. However, there has been little research devoted to the topological optimization of cable nets and their fabrication through robotic additive manufacturing. This paper presents a design framework for the optimization of additively manufactured tensile cable nets that attempts to bridge between these two domains by reframing the scale of topological optimization processes. Instead of focusing solely on the topology optimization at the macro-scale of cable nets, this research develops a method to optimize the meso-scale topology and defines metamaterial units with different properties to be aggregated into a complex whole. This reorientation from the formal towards the material domain signals an engagement with morphogenetic modes of design that find formal expression through bottom-up material processes. In order to further investigate the emerging potentials of this reorientation, the presented method is validated through physical deformation tests, as well as applied to the design of a furniture-scale case study project realized through the use of robotic additive manufacturing of elastomeric materials
keywords	work in progress, materials & adaptive systems, robotic production, computation, flexible structures
series	ACADIA
type	paper
email
last changed	2022/06/07 07:58

_id	ecaade2018_370
id	ecaade2018_370
authors	Abdelmohsen, Sherif, Massoud, Passaint, El-Dabaa, Rana, Ibrahim, Aly and Mokbel, Tasbeh
year	2018
title	A Computational Method for Tracking the Hygroscopic Motion of Wood to develop Adaptive Architectural Skins
doi	https://doi.org/10.52842/conf.ecaade.2018.2.253
source	Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 2, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 253-262
summary	Low-cost programmable materials such as wood have been utilized to replace mechanical actuators of adaptive architectural skins. Although research investigated ways to understand the hygroscopic response of wood to variations in humidity levels, there are still no clear methods developed to track and analyze such response. This paper introduces a computational method to analyze, track and store the hygroscopic response of wood through image analysis and continuous tracking of angular measurements in relation to time. This is done through a computational closed loop that links the smart material interface (SMI) representing hygroscopic response with a digital and tangible interface comprising a Flex sensor, Arduino kit, and FireFly plugin. Results show no significant difference between the proposed sensing mechanism and conventional image analysis tracking systems. Using the described method, acquiring real-time data can be utilized to develop learning mechanisms and predict the controlled motion of programmable material for adaptive architectural skins.
keywords	Hygroscopic properties of wood; Adaptive architecture; Programmable materials; Real-time tracking
series	eCAADe
email
last changed	2022/06/07 07:54

_id	acadia21_530
id	acadia21_530
authors	Adel, Arash; Augustynowicz, Edyta; Wehrle, Thomas
year	2021
title	Robotic Timber Construction
doi	https://doi.org/10.52842/conf.acadia.2021.530
source	ACADIA 2021: Realignments: Toward Critical Computation [Proceedings of the 41st Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 979-8-986-08056-7]. Online and Global. 3-6 November 2021. edited by S. Parascho, J. Scott, and K. Dörfler. 530-537.
summary	Several research projects (Gramazio et al. 2014; Willmann et al. 2015; Helm et al. 2017; Adel et al. 2018; Adel Ahmadian 2020) have investigated the use of automated assembly technologies (e.g., industrial robotic arms) for the fabrication of nonstandard timber structures. Building on these projects, we present a novel and transferable process for the robotic fabrication of bespoke timber subassemblies made of off-the-shelf standard timber elements. A nonstandard timber structure (Figure 2), consisting of four bespoke subassemblies: three vertical supports and a Zollinger (Allen 1999) roof structure, acts as the case study for the research and validates the feasibility of the proposed process.
series	ACADIA
type	project
email
last changed	2023/10/22 12:06

_id	acadia23_v1_196
id	acadia23_v1_196
authors	Bao, Ding Wen; Yan, Xin; Min Xie, Yi
year	2023
title	Intelligent Form
source	ACADIA 2023: Habits of the Anthropocene: Scarcity and Abundance in a Post-Material Economy [Volume 1: Projects Catalog of the 43rd Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 979-8-9860805-8-1]. Denver. 26-28 October 2023. edited by A. Crawford, N. Diniz, R. Beckett, J. Vanucchi, M. Swackhamer 196-201.
summary	InterLoop employs previously developed workflows that enable multi-planar robotic bending of metal tubes with high accuracy and repeatability (Huang and Spaw 2022). The scale and complexity is managed by employing augmented reality (AR) technology in two capacities, fabrication and assembly (Jahn et al. 2018; Jahn, Newnham, and Berg 2022). The AR display overlays part numbers, bending sequences, expected geometry, and robot movements in real time as the robot fabrication is occurring. For assembly purposes, part numbers, centerlines, and their expected positional relationships are projected via quick response (QR) codes spatially tracked by the Microsoft Hololens 2 (Microsoft 2019). This is crucial due to the length and self-similarity of complex multi-planar parts that make them difficult to distinguish and orient correctly. Leveraging augmented reality technology and robotic fabrication uncovers a novel material expression in tubular structures with bundles, knots, and interweaving (Figure 1).
series	ACADIA
type	project
email
last changed	2024/04/17 13:58

_id	ecaade2018_386
id	ecaade2018_386
authors	Brandao, Filipe, Paio, Alexandra and Antunes, Nuno
year	2018
title	Towards a Digitally Fabricated Disassemble-able Building System - A CNC fabricated T-Slot Joint
doi	https://doi.org/10.52842/conf.ecaade.2018.2.011
source	Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 2, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 11-20
summary	Growing dissemination of digital fabrication technologies coupled with a renewed interest in wood as a construction material have led to a resurgence of research into integral wood joints. Recent research on digitally fabricated wood joints has focused primarily on robotic or on CNC router produced snap-fit or tab-and-slot joints. These types of joints have several problems in sheathing to structure connections. The present paper reports on research into design and fabrication of T-slot joints that allow hidden back-face connections which are disassemble-able. It is part of an ongoing research whose aim is to develop disassemble-able and mass customizable construction system of partition walls for building renovation.
keywords	Wood Joints; Digital Fabrication; Wood; Design for Disassembly
series	eCAADe
email
last changed	2022/06/07 07:54

_id	caadria2018_333
id	caadria2018_333
authors	Cupkova, Dana, Byrne, Daragh and Cascaval, Dan
year	2018
title	Sentient Concrete - Developing Embedded Thermal and Thermochromic Interactions for Architecture and Built Environment
doi	https://doi.org/10.52842/conf.caadria.2018.2.545
source	T. Fukuda, W. Huang, P. Janssen, K. Crolla, S. Alhadidi (eds.), Learning, Adapting and Prototyping - Proceedings of the 23rd CAADRIA Conference - Volume 2, Tsinghua University, Beijing, China, 17-19 May 2018, pp. 545-554
summary	Historically, architectural design focused on adaptation of built environment to serve human needs. Recently embedded computation and digital fabrication have advanced means to actuate physical infrastructure in real-time. These 'reactive spaces' have typically explored movement and media as a means to achieve reactivity and physical deformation (Chatting et al. 2017). However, here we recontextualize 'reactive' as finding new mechanisms for permanent and non-deformable everyday materials and environments. In this paper, we describe our ongoing work to create a series of complex forms - modular concrete panels - using thermal, tactile and thermochromic responses controlled by embedded networked system. We create individualized pathways to thermally actuate these surfaces and explore expressive methods to respond to the conditions around these forms - the environment, the systems that support them, their interaction and relationships to human occupants. We outline the design processes to achieve thermally adaptive concrete panels, illustrate interactive scenarios that our system enables, and discuss opportunities for new forms of interactivity within the built environment.
keywords	Responsive environments; Geometrically induced thermodynamics; Ambient devices; Internet of things; Modular electronic systems
series	CAADRIA
email
last changed	2022/06/07 07:56

_id	ecaade2018_344
id	ecaade2018_344
authors	El-Gewely, Noor, Wong, Christopher, Tayefi, Lili, Markopoulou, Areti, Chronis, Angelos and Dubor, Alexandre
year	2018
title	Programming Material Intelligence Using Food Waste Deposition to Trigger Automatic Three-Dimensional Formation Response in Bioplastics
doi	https://doi.org/10.52842/conf.ecaade.2018.2.271
source	Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 2, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 271-278
summary	Bioplastics are by their very nature parametric materials, programmable through the selection of constituent components and the ratios in which they appear, and as such present significant potential as architectural building materials for reasons beyond sustainability and biodegradability. This paper presents a system through which rigid three-dimensional doubly curved hyperbolic paraboloid shapes are automatically formed from two-dimensional sheet casts by harnessing the inherent flexibility and expressiveness of bioplastics. The system uses a gelatin-based bioplastic supplemented with granular organic matter from food waste in conjunction with a split-frame casting system that enables the self-formation of three-dimensional geometries by directing the force of the bioplastic's uniform contraction as it dries. By adjusting the food waste added to the bioplastic, its properties can be tuned according to formal and performative needs; here, dehydrated granulated orange peel and dehydrated spent espresso-ground coffee are used both to impart their inherent characteristics and also to influence the degree of curvature of the resulting bioplastic surfaces. Multi-material casts incorporating both orange peel bioplastic and coffee grounds bioplastic are shown to exert a greater influence over the degree of curvature than either bioplastic alone, and skeletonized panels are shown to exhibit the same behavior as their solid counterparts. Potential developments of the technology so as to gain greater control of the curvature performance, particularly in the direction of computer-controlled additive manufacturing, are considered, as is the potential of application in architectural scale.
keywords	Bioplastics; Composites; Fabrication; Materials
series	eCAADe
email
last changed	2022/06/07 07:55

_id	cdrf2023_526
id	cdrf2023_526
authors	Eric Peterson, Bhavleen Kaur
year	2023
title	Printing Compound-Curved Sandwich Structures with Robotic Multi-Bias Additive Manufacturing
doi	https://doi.org/https://doi.org/10.1007/978-981-99-8405-3_44
source	Proceedings of the 2023 DigitalFUTURES The 5st International Conference on Computational Design and Robotic Fabrication (CDRF 2023)
summary	A research team at Florida International University Robotics and Digital Fabrication Lab has developed a novel method for 3d-printing curved open grid core sandwich structures using a thermoplastic extruder mounted on a robotic arm. This print-on-print additive manufacturing (AM) method relies on the 3d modeling software Rhinoceros and its parametric software plugin Grasshopper with Kuka-Parametric Robotic Control (Kuka-PRC) to convert NURBS surfaces into multi-bias additive manufacturing (MBAM) toolpaths. While several high-profile projects including the University of Stuttgart ICD/ITKE Research Pavilions 2014–15 and 2016–17, ETH-Digital Building Technologies project Levis Ergon Chair 2018, and 3D printed chair using Robotic Hybrid Manufacturing at Institute of Advanced Architecture of Catalonia (IAAC) 2019, have previously demonstrated the feasibility of 3d printing with either MBAM or sandwich structures, this method for printing Compound-Curved Sandwich Structures with Robotic MBAM combines these methods offering the possibility to significantly reduce the weight of spanning or cantilevered surfaces by incorporating the structural logic of open grid-core sandwiches with MBAM toolpath printing. Often built with fiber reinforced plastics (FRP), sandwich structures are a common solution for thin wall construction of compound curved surfaces that require a high strength-to-weight ratio with applications including aerospace, wind energy, marine, automotive, transportation infrastructure, architecture, furniture, and sports equipment manufacturing. Typical practices for producing sandwich structures are labor intensive, involving a multi-stage process including (1) the design and fabrication of a mould, (2) the application of a surface substrate such as FRP, (3) the manual application of a light-weight grid-core material, and (4) application of a second surface substrate to complete the sandwich. There are several shortcomings to this moulded manufacturing method that affect both the formal outcome and the manufacturing process: moulds are often costly and labor intensive to build, formal geometric freedom is limited by the minimum draft angles required for successful removal from the mould, and customization and refinement of product lines can be limited by the need for moulds. While the most common material for this construction method is FRP, our proof-of-concept experiments relied on low-cost thermoplastic using a specially configured pellet extruder. While the method proved feasible for small representative examples there remain significant challenges to the successful deployment of this manufacturing method at larger scales that can only be addressed with additional research. The digital workflow includes the following steps: (1) Create a 3D digital model of the base surface in Rhino, (2) Generate toolpaths for laminar printing in Grasshopper by converting surfaces into lists of oriented points, (3) Generate the structural grid-core using the same process, (4) Orient the robot to align in the direction of the substructure geometric planes, (5) Print the grid core using MBAM toolpaths, (6) Repeat step 1 and 2 for printing the outer surface with appropriate adjustments to the extruder orientation. During the design and printing process, we encountered several challenges including selecting geometry suitable for testing, extruder orientation, calibration of the hot end and extrusion/movement speeds, and deviation between the computer model and the physical object on the build platen. Physical models varied from their digital counterparts by several millimeters due to material deformation in the extrusion and cooling process. Real-time deviation verification studies will likely improve the workflow in future studies.
series	cdrf
email
last changed	2024/05/29 14:04

_id	caadria2018_287
id	caadria2018_287
authors	Herr, Christiane M., Lombardi, Davide and Galobardes, Isaac
year	2018
title	Parametric Design of Sculptural Fibre Reinforced Concrete Facade Components
doi	https://doi.org/10.52842/conf.caadria.2018.2.319
source	T. Fukuda, W. Huang, P. Janssen, K. Crolla, S. Alhadidi (eds.), Learning, Adapting and Prototyping - Proceedings of the 23rd CAADRIA Conference - Volume 2, Tsinghua University, Beijing, China, 17-19 May 2018, pp. 319-328
summary	This paper presents the first stage of a study examining the digital design and fabrication of a parametrically defined sculptural concrete façade element employing fibre reinforced concrete. On the background of a literature review of related precedent studies, the paper extends the scope of previous studies by offering a detailed insight into the process of integrating architectural considerations with material properties of fibre reinforced concrete, detailed structural analysis and construction constraints. The paper offers technical details with a focus on material to similar on-going studies.
keywords	parametric design; digital fabrication; digital prototyping; fibre reinforced concrete; prefabrication
series	CAADRIA
email
last changed	2022/06/07 07:51

_id	acadia23_v1_180
id	acadia23_v1_180
authors	Huang, Lee-Su; Spaw, Gregory
year	2023
title	InterLoop
source	ACADIA 2023: Habits of the Anthropocene: Scarcity and Abundance in a Post-Material Economy [Volume 1: Projects Catalog of the 43rd Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 979-8-9860805-8-1]. Denver. 26-28 October 2023. edited by A. Crawford, N. Diniz, R. Beckett, J. Vanucchi, M. Swackhamer 180-187.
summary	InterLoop employs previously developed workflows that enable multi-planar robotic bending of metal tubes with high accuracy and repeatability (Huang and Spaw 2022). The scale and complexity is managed by employing augmented reality (AR) technology in two capacities, fabrication and assembly (Jahn et al. 2018; Jahn, Newnham, and Berg 2022). The AR display overlays part numbers, bending sequences, expected geometry, and robot movements in real time as the robot fabrication is occurring. For assembly purposes, part numbers, centerlines, and their expected positional relationships are projected via quick response (QR) codes spatially tracked by the Microsoft Hololens 2 (Microsoft 2019). This is crucial due to the length and self-similarity of complex multi-planar parts that make them difficult to distinguish and orient correctly. Leveraging augmented reality technology and robotic fabrication uncovers a novel material expression in tubular structures with bundles, knots, and interweaving (Figure 1).
series	ACADIA
type	project
email
last changed	2024/04/17 13:58

_id	ecaade2018_439
id	ecaade2018_439
authors	Jose, Duarte, Nazarian, Shadi and Ashrafi, Negar
year	2018
title	Designing Shelters for 3D-printing - A studio experiment
doi	https://doi.org/10.52842/conf.ecaade.2018.2.031
source	Kepczynska-Walczak, A, Bialkowski, S (eds.), Computing for a better tomorrow - Proceedings of the 36th eCAADe Conference - Volume 2, Lodz University of Technology, Lodz, Poland, 19-21 September 2018, pp. 31-38
summary	This paper describes an architectural design studio experiment, developed with the aim of exploring the interrelationship between the architectural design of basic shelters and additive manufacturing technology (aka 3D printing) using concrete. This fabrication technology has been developed over the past twenty years in various locations Worldwide and there has been some experiments on its use for making buildings. However, these experiments are still very limited in number and results, in the sense that do not fully explore the potential of the technology and its impact on the way we design and make buildings. The studio evolved in the context of a larger project in which a multidisciplinary team of researchers is developing the technology for the additive manufacturing in concrete. Research evolves along three main thrusts of work on materials, systems, and design. The studio introduced students to these various aspects, examined their interrelationships, impacts, and applications in architectural design and construction of buildings. The hope was to collect more information and feedback to inform the overarching research. Results showed the feasibility of the technology and identified issues that need to be addressed in future research.
keywords	additive manufacturing; 3D printing; concrete; design education
series	eCAADe
email
last changed	2022/06/07 07:52

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