CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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_id caadria2019_660
id caadria2019_660
authors Aghaei Meibodi, Mania, Giesecke, Rena and Dillenburger, Benjamin
year 2019
title 3D Printing Sand Molds for Casting Bespoke Metal Connections - Digital Metal: Additive Manufacturing for Cast Metal Joints in Architecture
doi https://doi.org/10.52842/conf.caadria.2019.1.133
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 133-142
summary Metal joints play a relevant role in space frame constructions, being responsible for large amount of the overall material and fabrication cost. Space frames which are constructed with standardized metal joints are constrained to repetitive structures and topologies. For customized space frames, the fabrication of individual metal joints still remains a challenge. Traditional fabrication methods such as sand casting are labour intensive, while direct 3D metal printing is too expensive and slow for the large volumes needed in architecture.This research investigates the use of Binder Jetting technology to 3D print sand molds for casting bespoke metal joints in architecture. Using this approach, a large number of custom metal joints can be fabricated economically in short time. By automating the generation of the joint geometry and the corresponding mold system, an efficient digital process chain from design to fabrication is established. Several design studies for cast metal joints are presented. The approach is successfully tested on the example of a full scale space frame structure incorporating almost two hundred custom aluminum joints.
keywords 3D printing; binder jetting; sand casting; metal joints; metal casting; space frame; digital fabrication; computational design; lightweight; customization
series CAADRIA
email
last changed 2022/06/07 07:54

_id acadia19_222
id acadia19_222
authors Birol, Eda Begum; Lu, Yao; Sekkin, Ege; Johnson, Colby; Moy, David; Islam, Yaseen; Sabin, Jenny
year 2019
title POLYBRICK 2.0
doi https://doi.org/10.52842/conf.acadia.2019.222
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 222-233
summary Natural load bearing structures are characterized by aspects of specialized morphology, lightweight, adaptability, and a regenerative life cycle. PolyBrick 2.0 aims to learn from and apply these characteristics in the pursuit of revitalizing ceramic load bearing structures. For this, algorithmic design processes are employed, whose physical manifestations are realized through available clay/porcelain additive manufacturing technologies (AMTs). By integrating specialized expertise across disciplines of architecture, engineering, and material science, our team proposes an algorithmic toolset to generate PolyBrick geometries that can be applied to various architectural typologies. Additionally, comparative frameworks for digital and physical performance analyses are outlined. Responding to increasing urgencies of material efficiency and environmental sensibility, this project strives to provide for designers a toolset for environmentally responsive, case-specific design, characterized by the embedded control qualities derived from the bone and its adaptability to specific loading conditions. Various approaches to brick tessellation and assembly are proposed and architectural possibilities are presented. As an outcome of this research, PolyBrick 2.0 is effectively established as a Grasshopper plug-in, “PolyBrick” to be further explored by designers.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:52

_id ecaadesigradi2019_628
id ecaadesigradi2019_628
authors Borunda, Luis, Ladron de Guevara, Manuel and Anaya, Jesus
year 2019
title Design Method for Optimized Infills in Additive Manufacturing Thermoplastic Components
doi https://doi.org/10.52842/conf.ecaade.2019.1.493
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 493-502
summary The following article extends and tests computational methodologies of design to consider Finite Element Analysis in the creation of optimized infill structures based on regular and semi-regular patterns that comply with the geometrical constraints of deposition. The Stress-Deformation relationship manifested in Finite Element Analysis is structured in order to influence the geometrical arrangement of the complex spatial infill. The research presents and discusses a program of performance informed infill design, and validates the generalizability of a method of internalizing and automating Finite Element Method (FEM) processing in Fused Deposition Modeling (FDM) workflows, and tests manufacturability of the methods through its ability to handle the FDM process constraints of FEM influenced intricate geometries.
keywords Additive Manufacturing; Finite Element Analysis; Fused Deposition Modeling; 3D infill
series eCAADeSIGraDi
email
last changed 2022/06/07 07:54

_id cdrf2023_526
id cdrf2023_526
authors Eric Peterson, Bhavleen Kaur
year 2023
title Printing Compound-Curved Sandwich Structures with Robotic Multi-Bias Additive Manufacturing
doi https://doi.org/https://doi.org/10.1007/978-981-99-8405-3_44
source Proceedings of the 2023 DigitalFUTURES The 5st International Conference on Computational Design and Robotic Fabrication (CDRF 2023)
summary A research team at Florida International University Robotics and Digital Fabrication Lab has developed a novel method for 3d-printing curved open grid core sandwich structures using a thermoplastic extruder mounted on a robotic arm. This print-on-print additive manufacturing (AM) method relies on the 3d modeling software Rhinoceros and its parametric software plugin Grasshopper with Kuka-Parametric Robotic Control (Kuka-PRC) to convert NURBS surfaces into multi-bias additive manufacturing (MBAM) toolpaths. While several high-profile projects including the University of Stuttgart ICD/ITKE Research Pavilions 2014–15 and 2016–17, ETH-Digital Building Technologies project Levis Ergon Chair 2018, and 3D printed chair using Robotic Hybrid Manufacturing at Institute of Advanced Architecture of Catalonia (IAAC) 2019, have previously demonstrated the feasibility of 3d printing with either MBAM or sandwich structures, this method for printing Compound-Curved Sandwich Structures with Robotic MBAM combines these methods offering the possibility to significantly reduce the weight of spanning or cantilevered surfaces by incorporating the structural logic of open grid-core sandwiches with MBAM toolpath printing. Often built with fiber reinforced plastics (FRP), sandwich structures are a common solution for thin wall construction of compound curved surfaces that require a high strength-to-weight ratio with applications including aerospace, wind energy, marine, automotive, transportation infrastructure, architecture, furniture, and sports equipment manufacturing. Typical practices for producing sandwich structures are labor intensive, involving a multi-stage process including (1) the design and fabrication of a mould, (2) the application of a surface substrate such as FRP, (3) the manual application of a light-weight grid-core material, and (4) application of a second surface substrate to complete the sandwich. There are several shortcomings to this moulded manufacturing method that affect both the formal outcome and the manufacturing process: moulds are often costly and labor intensive to build, formal geometric freedom is limited by the minimum draft angles required for successful removal from the mould, and customization and refinement of product lines can be limited by the need for moulds. While the most common material for this construction method is FRP, our proof-of-concept experiments relied on low-cost thermoplastic using a specially configured pellet extruder. While the method proved feasible for small representative examples there remain significant challenges to the successful deployment of this manufacturing method at larger scales that can only be addressed with additional research. The digital workflow includes the following steps: (1) Create a 3D digital model of the base surface in Rhino, (2) Generate toolpaths for laminar printing in Grasshopper by converting surfaces into lists of oriented points, (3) Generate the structural grid-core using the same process, (4) Orient the robot to align in the direction of the substructure geometric planes, (5) Print the grid core using MBAM toolpaths, (6) Repeat step 1 and 2 for printing the outer surface with appropriate adjustments to the extruder orientation. During the design and printing process, we encountered several challenges including selecting geometry suitable for testing, extruder orientation, calibration of the hot end and extrusion/movement speeds, and deviation between the computer model and the physical object on the build platen. Physical models varied from their digital counterparts by several millimeters due to material deformation in the extrusion and cooling process. Real-time deviation verification studies will likely improve the workflow in future studies.
series cdrf
email
last changed 2024/05/29 14:04

_id caadria2019_221
id caadria2019_221
authors Ladron de Guevara, Manuel, Borunda, Luis, Ficca, Jeremy, Byrne, Daragh and Krishnamurti, Ramesh
year 2019
title Robotic Free-Oriented Additive Manufacturing Technique for Thermoplastic Lattice and Cellular Structures
doi https://doi.org/10.52842/conf.caadria.2019.2.333
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 333-342
summary This paper presents a novel Additive Manufacturing application of situated Robotic Fused Deposition Modeling (RFDM) for thermoplastic cellular and lattice structures, called Free-Oriented Additive Manufacturing (FOAM), to accommodate variations in spatial conditions, deposition direction, and geometry in order to adapt to complex infrastructure settings, thus, breaking the conventional layer-by-layer stacking principle and the constant constraint of locking the tip of the nozzle to the negative Z direction when fabricating at an architectural scale.
keywords Robotic 3D Printing; Situated Fused Deposition; Thermoplastic Lattice Structures
series CAADRIA
email
last changed 2022/06/07 07:52

_id ecaadesigradi2019_408
id ecaadesigradi2019_408
authors Lohse, Theresa and Werner, Liss C.
year 2019
title Semi-flexible Additive Manufacturing Materials for Modularization Purposes - A modular assembly proposal for a foam edge-based spatial framework
doi https://doi.org/10.52842/conf.ecaade.2019.1.463
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 463-470
summary This paper introduces a series of design and fabrication tests directed towards the use of bendable 3D printing materials in order to simplify a foam bubble-based geometry as a frame structure for modular assembly. The aspiration to reference a spittlebug's bubble cocoon in nature for a light installation in the urban context was integrated into a computational workflow conditioning light-weight, material-, and cost savings along with assembly-simplicity. Firstly, before elaborating on the project motivation and background in foam structures and applications of 3D-printed thermoplastic polyurethane (TPU) material, this paper describes the physical nature of bubble foams in its relevant aspects. Subsequently this is implemented into the parametric design process for an optimized foam structure with Grasshopper clarifying the need for flexible materials to enhance modular feasibility. Following, the additive manufacturing iterations of the digitally designed node components with TPU are presented and evaluated. Finally, after the test assembly of both components is depicted, this paper assesses the divergence between natural foams and the case study structure with respect to self-organizing behavior.
keywords digital fabrication; 3D Printing; TPU flexibility ; modularity; optimization
series eCAADeSIGraDi
email
last changed 2022/06/07 07:59

_id acadia19_586
id acadia19_586
authors Mitterberger, Daniela; Derme, Tiziano
year 2019
title Soil 3D Printing
doi https://doi.org/10.52842/conf.acadia.2019.586
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 586-595
summary Despite, the innovation of additive manufacturing (AM) technology, and in spite of the existence of natural bio-materials offering notable mechanical properties, materials used for AM are not necessarily more sustainable than materials used in traditional manufacturing. Furthermore, potential material savings may be partially overshadowed by the relative toxicity of the material and binders used for AM during fabrication and post-fabrication processes, as well as the energy usage necessary for the production and processing workflow. Soil as a building material offers a cheap, sustainable alternative to non-biodegradable material systems, and new developments in earth construction show how earthen buildings can create light, progressive, and sustainable structures. Nevertheless, existing large-scale earthen construction methods can only produce highly simplified shapes with rough detailing. This research proposes to use robotic additive manufacturing processes to overcome current limitations of constructing with earth, supporting complex three-dimensional geometries, and the creation of novel organic composites. More specifically the research focuses on robotic binder-jetting with granular bio-composites and non-toxic binding agents such as hydrogels. This paper is divided into two main sections: (1) biodegradable material system, and (2) multi-move robotic process, and describes the most crucial fabrication parameters such as compaction pressure, density of binders, deposition strategies and toolpath planning as well as identifying the architectural implications of using this novel biodegradable fabrication process. The combination of soil and hydrogel as building material shows the potential of a fully reversible construction process for architectural components and foresees its potential full-scale architectural implementations.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:58

_id caadria2019_198
id caadria2019_198
authors Teo, Elizabeth, Pang, Yun Jie, Xie, Yu, Ratchakitprakarn, Pheeraphat, Low, Rebekah and Dritsas, Stylianos
year 2019
title Stereolithography with Randomized Aggregates
doi https://doi.org/10.52842/conf.caadria.2019.2.323
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 323-332
summary The paper documents the design and development of an additive manufacturing process based on stone aggregates. Unlike conventional 3D printing technologies which target miniaturization of the material grain and deposition layers to achieve as high resolution as possible, our process deploys sizeable and randomized grains of stone. The objective of this is to leverage between physical scale of the particulate and time it takes to produce large enough artefacts, fast enough to potentially evoke spatial qualities. Perhaps unavoidably, due to its materiality, the process revisits one of the most archaic methods of building technology, namely masonry, and suggests for a unique digital perspective for structures and landscapes made from stone.
keywords Digital Fabrication; Additive Manufacturing; Aggregate Assemblies
series CAADRIA
email
last changed 2022/06/07 07:58

_id ijac201917105
id ijac201917105
authors Agkathidis, Asterios; Yorgos Berdos and André Brown
year 2019
title Active membranes: 3D printing of elastic fibre patterns on pre-stretched textiles
source International Journal of Architectural Computing vol. 17 - no. 1, 74-87
summary There has been a steady growth, over several decades, in the deployment of fabrics in architectural applications; both in terms of quantity and variety of application. More recently, three-dimensional printing and additive manufacturing have added to the palette of technologies that designers in architecture and related disciplines can call upon. Here, we report on research that brings those two technologies together – the development of active membrane elements and structures. We show how these active membranes have been achieved by laminating three-dimensional printed elasto-plastic fibres onto pre-stretched textile membranes. We report on a set of experimentations involving one-, two- and multi-directional geometric arrangements that take TPU 95 and polypropylene filaments and apply them to Lycra textile sheets, to form active composite panels. The process involves a parameterised design, actualised through a fabrication process including stress-line simulation, fibre pattern three-dimensional printing and the lamination of embossed patterns onto a pre-stretched membrane; followed by the release of tension afterwards in order to allow controlled, self-generation of the final geometry. Our findings document the investigation into mapping between the initial two-dimensional geometries and their resulting three-dimensional doubly curved forms. We also reflect on the products of the resulting, partly serendipitous, design process.
keywords Digital fabrication, three-dimensional printing, parametric design, material computation, fabrics
series journal
email
last changed 2019/08/07 14:04

_id ecaadesigradi2019_592
id ecaadesigradi2019_592
authors Carvalho, Jo?o, Figueiredo, Bruno and Cruz, Paulo
year 2019
title Free-form Ceramic Vault System - Taking ceramic additive manufacturing to real scale
doi https://doi.org/10.52842/conf.ecaade.2019.1.485
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 485-492
summary The use of Additive Manufacturing (AM) for the production of architectural components has more and more examples attesting the possibilities and the advantages of its application. At the same time we seen a fast grow of the usage of ceramic materials to produce fully customised architectural components using Layer Deposition Modelling (LDM) [1] techniques. However, the use of this material, as paste, leads to a series of constraints relative to its behaviour when in the viscous state, but also in the drying and firing stages. Thus, when ceramic dries, the retraction effects may be a barrier to the regular use of this material to build future architectural systems. In this sense, it is important to study the material behaviour and know how to control and use it as a primary construction material. To do that we present the challenges and outcomes of project Hexashade, a ceramic vault shading system prototype whose geometry and internal structure is defined according to the solar incidence. This paper explain how we expect to build a real scale self-supporting prototype.
keywords Ceramic 3D printing; Additive Manufacturing; Vaulting Systems; Parametric Design; Performative Design
series eCAADeSIGraDi
email
last changed 2022/06/07 07:55

_id caadria2019_447
id caadria2019_447
authors Cheng, Chi-Li and Hou, June-Hao
year 2019
title Robotic Glass Crafting by Dip Forming
doi https://doi.org/10.52842/conf.caadria.2019.1.193
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 193-202
summary This research is to develop a robotic glass crafting dip-forming process by dip forming. Instead of employing molds, we utilize repetitive dip coating and gravity to shape the glass. In addition, its morphogenesis process is similar to the certain growth mechanisms in nature, such as geotropism and branching. During the forming process, melted glass is accumulated layer by layer gradually until the target geometry is completed. The process takes advantage of the precision of the industrial robotic arm and the viscosity property of the material. This process requires the custom-made tool to operate in high temperature and controlling the timing of heating and annealing to eliminate Z artifacts caused by layered deposition, achieving the crystal-clear effect of the glass craft without the post cure process after printing. In addition, the robotic arm provides a higher degree of freedom for forming. This research demonstrates glassworks in the organic form including variations in thickness and branching to test the proposed method.
keywords robotic arm; glass craft; Digital Fabrication; additive manufacturing; dipping forming
series CAADRIA
email
last changed 2022/06/07 07:55

_id cf2019_051
id cf2019_051
authors Dickey , Rachel
year 2019
title Soft Additive Fabrication Processes: Material Indeterminacy in 3D Printing
source Ji-Hyun Lee (Eds.) "Hello, Culture!"  [18th International Conference, CAAD Futures 2019, Proceedings / ISBN 978-89-89453-05-5] Daejeon, Korea, p. 434
summary This description of Soft Additive Fabrication Processes, documents ways in which chance and randomness might be treated as values rather than problems. The production of a series of robotically controlled extruder experiments explore integrating material volition with the rigid order of machine control. Specifically this paper outlines the development of tooling procedures that harness emergent conditions in the automation of qualitative material effects. A key question for the research asks, how might architects imagine a design and construction scenario, which is no longer confined to prescriptive material dimensions, but is instead driven by digitally calibrated stochastic material processes? What opportunities might arise from developing an automated system, which does not rely on direct translation, but instead operates and predicts outcomes within a range of potential results?
keywords Additive manufacturing, robotics, 3D printing, indeterminacy, material volition
series CAAD Futures
email
last changed 2019/07/29 14:18

_id acadia19_178
id acadia19_178
authors Doyle, Shelby Elizabeth; Hunt, Erin Linsey
year 2019
title Dissolvable 3D Printed Formwork
doi https://doi.org/10.52842/conf.acadia.2019.178
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 178-187
summary This research explores the potentials, limitations, and advantages of 3D printing watersoluble formwork for reinforced concrete applications. Using polyvinyl alcohol (PVA) forms and Polylactic Acid (PLA) filament with ground steel tensile reinforcement, this project explores the constraints and opportunities for architects to design and construct reinforced concrete using water soluble 3D printed formwork with embedded reinforcement. Research began with testing small PVA prints for consistency, heat of water-temperature for dissolving, and wall thickness of the printed formwork. Then, dual-extrusion desktop additive manufacturing was used as a method for creating a larger form to test the viability of translating this research into architectural scale applications. This paper describes the background research, materials, methods, fabrication process, and conclusions of this work in progress.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:55

_id acadia20_192p
id acadia20_192p
authors Doyle, Shelby; Hunt, Erin
year 2020
title Melting 2.0
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 192-197
summary This project presents computational design and fabrication methods for locating standard steel reinforcement within 3D printed water-soluble PVA (polyvinyl alcohol) molds to create non-standard concrete columns. Previous methods from “Melting: Augmenting Concrete Columns with Water Soluble 3D Printed Formwork” and “Dissolvable 3D Printed Formwork: Exploring Additive Manufacturing for Reinforced Concrete” (Doyle & Hunt 2019) were adapted for larger-scale construction, including the introduction of new hardware, development of custom programming strategies, and updated digital fabrication techniques. Initial research plans included 3D printing continuous PVA formwork with a KUKA Agilus Kr10 R1100 industrial robotic arm. However, COVID-19 university campus closures led to fabrication shifting to the author’s home, and this phase instead relied upon a LulzBot TAZ 6 (build volume of 280 mm x 280 mm x 250 mm) with an HS+ (Hardened Steel) tool head (1.2 mm nozzle diameter). Two methods were developed for this project phase: new 3D printing hardware and custom GCode production. The methods were then evaluated in the fabrication of three non-standard columns designed around five standard reinforcement bars (3/8-inch diameter): Woven, Twisted, Aperture. Each test column was eight inches in diameter (the same size as a standard Sonotube concrete form) and 4 feet tall, approximately half the height of an architecturally scaled 8-foot-tall column. Each column’s form was generated from combining these diameter and height restrictions with the constraints of standard reinforcement placement and minimum concrete coverage. The formwork was then printed, assembled, cast, and then submerged in water to dissolve the molds to reveal the cast concrete. This mold dissolving process limits the applicable scale for the work as it transitions from the research lab to the construction site. Therefore, the final column was placed outside with its mold intact to explore if humidity and water alone can dissolve the PVA formwork in lieu of submersion.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id caadria2019_106
id caadria2019_106
authors Dritsas, Stylianos, Vijay, Yadunund, Teo, Ryan, Halim, Samuel, Sanandiya, Naresh and Fernandez, Javier G.
year 2019
title Additive Manufacturing with Natural Composites - From material intelligence to informed digital fabrication
doi https://doi.org/10.52842/conf.caadria.2019.2.263
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 263-272
summary We present results on the development of a sustainable digital manufacturing technology, discuss the challenges associated with additive manufacturing with natural materials, how statistical modelling techniques enabled understanding the intricate relationship between material and fabrication and allowed to control material extrusion. We present a prototype created to assess the ability of the process to create large-scale artifacts. We believe steps towards advancing methods for environmentally-aware digital fabrication may pave the way in transforming the industry and society towards more sustainable production and consumption paradigms.
keywords Digital Fabrication; Bioinspired Materials
series CAADRIA
email
last changed 2022/06/07 07:55

_id acadia19_576
id acadia19_576
authors García del Castillo y López, Jose Luis; Bechthold, Martin; Seibold, Zach; Mhatre, Saurabh; Alhadidi, Suleiman
year 2019
title Janus Printing
doi https://doi.org/10.52842/conf.acadia.2019.576
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 576-585
summary The benefits of additive manufacturing technologies for the production of customized construction elements has been well documented for several decades. Multi-material additive manufacturing (MM-AM) enhances these capacities by introducing region-specific characteristics to printed objects. Several examples of the production of multi-material assemblies, including functionally-graded materials (FGMs) exist at the architectural scale, but none are known for ceramics. Factors limiting the development and application of this production method include the cost and complexity of existing MM-AM machinery, and the lack of a suitable computational workflow for the production of MM-AM ceramics, which often relies on a continuous linear toolpath. We present a method for the MM-AM of paste-based ceramics that allows for unique material expressions with relatively simple end-effector design. By borrowing methods of co-extrusion found in other industries and incorporating a 4th axis of motion into the printing process, we demonstrate a precisely controlled MM-AM deposition strategy for paste-based ceramics. We present a computational workflow for the generation of toolpaths, and describe full-body tiles and 3D artifacts that can be produced using this method. Future process refinements include the introduction of more precise control of material gradation and refinements to material composition for increased element functionality.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:51

_id ecaadesigradi2019_262
id ecaadesigradi2019_262
authors Globa, Anastasia, Costin, Glenn, Wang, Rui, Khoo, Chin Koi and Moloney, Jules
year 2019
title Hybrid Environmental-Media Facade - Full-Scale Prototype Panel Fabrication
doi https://doi.org/10.52842/conf.ecaade.2019.2.685
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 2, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 685-694
summary This paper reports the design, fabrication and evaluation strategies of full-scale aluminium panel prototypes developed for a kinetic hybrid facade system. The concept of a hybrid facade system was proposed as a solution to maximise the value of kinetic intelligent building systems by repurposing the animation sunscreening as a low-resolution media display. The overarching research project investigates the potential, feasibility and real-life applications of a hybrid facade that integrates the: environmental, media and individual micro-control functions in one compound system that operates through autonomous wirelessly controlled hexagonal rotating panels. The study explores new ways of communication and connectivity in architectural and urban context, utilising and fusing together a wide range of technologies including: artificial intelligence, robotics, wireless control technologies, calibration of physical and digital simulations, development of fully autonomous self-organised and powered units and the use of additive digital manufacturing. This article reports the third research stage of the hybrid facade project development - the manufacture of full scale panel prototypes.
keywords kinetic facade; digital fabrication; full-scale prototype; intelligent building systems; hybrid facade
series eCAADeSIGraDi
email
last changed 2022/06/07 07:51

_id caadria2019_399
id caadria2019_399
authors Houda, Maryam and Dias-da-Costa, Daniel
year 2019
title Data Informed Branch Typologies for Structurally Optimised Curvilinear Surfaces - 3D Printed Mesh Density System (MDS) as Formwork for Concrete Shell Structures.
doi https://doi.org/10.52842/conf.caadria.2019.2.401
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 401-410
summary This research sheds light on the advancement of additive fabrication and its relevance to the construction of curvilinear surfaces. The Mesh Density System (MDS) explored in this paper, is a novel 3D printed dual formwork and reinforcement system for free-form complex concrete geometries. It offers an alternate method to current formwork systems, essentially for thin shell structures. By using multi-cellular distribution and optimised branch structural arrangements, the system optimises form and concrete flow.
keywords Additive Fabrication; Concrete Shells; Evolutionary Algorithms; Permanent Formwork; Structural Optimisation
series CAADRIA
email
last changed 2022/06/07 07:50

_id caadria2019_639
id caadria2019_639
authors Kladeftira, Marirena, Pachi, Maria, Bernhard, Mathias, Shammas, Demetris and Dillenburger, Benjamin
year 2019
title Design Strategies for a 3D Printed Acoustic Mirror
doi https://doi.org/10.52842/conf.caadria.2019.1.123
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 123-132
summary Large scale binder-jetting additive manufacturing has been available since almost a decade. While it offers great opportunities for the fabrication of complex ornate forms, so far, the potential of this printing method is not fully explored. Moreover, binder-jetted objects have never been tested for outdoor use and performance, because of the weak bond of the printed parts. This paper presents a design strategy that makes possible the fabrication of large, outdoor installations, with such a fragile material as printed sandstone. The presented process was developed for a full-scale installation of acoustic mirrors that was designed, manufactured and post processed in only a few steps. In the larger picture, this paper discusses how 3D printing can allow for design optimisation and reduction of material, while it proposes post-processing methods that strengthen and seal the printed objects for exterior use.
keywords 3D printing; acoustic mirror; topology optimization
series CAADRIA
email
last changed 2022/06/07 07:51

_id cf2019_015
id cf2019_015
authors Ladron de Guevara, Manuel; Luis Ricardo Borunda and Ramesh Krishnamurti
year 2019
title A Multi-Resolution Design Methodology Based on Discrete Models
source Ji-Hyun Lee (Eds.) "Hello, Culture!"  [18th International Conference, CAAD Futures 2019, Proceedings / ISBN 978-89-89453-05-5] Daejeon, Korea, p. 129
summary The use of programming languages in design opens up unexplored and previously unworkable territories, mainly, in conventional architectural practice. In the 1990s, languages of continuity, smoothness and seamlessness dominated the architectural inquiry with the CNC milling machine as its manufacturing tool. Today’s computational design and fabrication technology look at languages of synthesis of fragments or particles, with the 3D printer as its fabrication archetype. Fundamental to this idea is the concept of resolution– the amount of information stored at any localized region. Construction of a shape is then based on multiple regions of resolution. This paper explores a novel design methodology that takes this concept of resolutions on discrete elements as a design driver for architectural practice. This research has been tested primarily through additive manufacturing techniques.
keywords Multi-Resolution Design Methodology; Discrete-Based Computational Design; Resolutions; Additive Manufacturing
series CAAD Futures
email
last changed 2019/07/29 14:08

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