Cumincad : CUMINCAD Papers : Search Results

CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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Reformat results as: short short into frame detailed detailed into frame

_id	caadria2019_660
id	caadria2019_660
authors	Aghaei Meibodi, Mania, Giesecke, Rena and Dillenburger, Benjamin
year	2019
title	3D Printing Sand Molds for Casting Bespoke Metal Connections - Digital Metal: Additive Manufacturing for Cast Metal Joints in Architecture
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 133-142
doi	https://doi.org/10.52842/conf.caadria.2019.1.133
summary	Metal joints play a relevant role in space frame constructions, being responsible for large amount of the overall material and fabrication cost. Space frames which are constructed with standardized metal joints are constrained to repetitive structures and topologies. For customized space frames, the fabrication of individual metal joints still remains a challenge. Traditional fabrication methods such as sand casting are labour intensive, while direct 3D metal printing is too expensive and slow for the large volumes needed in architecture.This research investigates the use of Binder Jetting technology to 3D print sand molds for casting bespoke metal joints in architecture. Using this approach, a large number of custom metal joints can be fabricated economically in short time. By automating the generation of the joint geometry and the corresponding mold system, an efficient digital process chain from design to fabrication is established. Several design studies for cast metal joints are presented. The approach is successfully tested on the example of a full scale space frame structure incorporating almost two hundred custom aluminum joints.
keywords	3D printing; binder jetting; sand casting; metal joints; metal casting; space frame; digital fabrication; computational design; lightweight; customization
series	CAADRIA
email
last changed	2022/06/07 07:54

_id	cdrf2023_526
id	cdrf2023_526
authors	Eric Peterson, Bhavleen Kaur
year	2023
title	Printing Compound-Curved Sandwich Structures with Robotic Multi-Bias Additive Manufacturing
source	Proceedings of the 2023 DigitalFUTURES The 5st International Conference on Computational Design and Robotic Fabrication (CDRF 2023)
doi	https://doi.org/https://doi.org/10.1007/978-981-99-8405-3_44
summary	A research team at Florida International University Robotics and Digital Fabrication Lab has developed a novel method for 3d-printing curved open grid core sandwich structures using a thermoplastic extruder mounted on a robotic arm. This print-on-print additive manufacturing (AM) method relies on the 3d modeling software Rhinoceros and its parametric software plugin Grasshopper with Kuka-Parametric Robotic Control (Kuka-PRC) to convert NURBS surfaces into multi-bias additive manufacturing (MBAM) toolpaths. While several high-profile projects including the University of Stuttgart ICD/ITKE Research Pavilions 2014–15 and 2016–17, ETH-Digital Building Technologies project Levis Ergon Chair 2018, and 3D printed chair using Robotic Hybrid Manufacturing at Institute of Advanced Architecture of Catalonia (IAAC) 2019, have previously demonstrated the feasibility of 3d printing with either MBAM or sandwich structures, this method for printing Compound-Curved Sandwich Structures with Robotic MBAM combines these methods offering the possibility to significantly reduce the weight of spanning or cantilevered surfaces by incorporating the structural logic of open grid-core sandwiches with MBAM toolpath printing. Often built with fiber reinforced plastics (FRP), sandwich structures are a common solution for thin wall construction of compound curved surfaces that require a high strength-to-weight ratio with applications including aerospace, wind energy, marine, automotive, transportation infrastructure, architecture, furniture, and sports equipment manufacturing. Typical practices for producing sandwich structures are labor intensive, involving a multi-stage process including (1) the design and fabrication of a mould, (2) the application of a surface substrate such as FRP, (3) the manual application of a light-weight grid-core material, and (4) application of a second surface substrate to complete the sandwich. There are several shortcomings to this moulded manufacturing method that affect both the formal outcome and the manufacturing process: moulds are often costly and labor intensive to build, formal geometric freedom is limited by the minimum draft angles required for successful removal from the mould, and customization and refinement of product lines can be limited by the need for moulds. While the most common material for this construction method is FRP, our proof-of-concept experiments relied on low-cost thermoplastic using a specially configured pellet extruder. While the method proved feasible for small representative examples there remain significant challenges to the successful deployment of this manufacturing method at larger scales that can only be addressed with additional research. The digital workflow includes the following steps: (1) Create a 3D digital model of the base surface in Rhino, (2) Generate toolpaths for laminar printing in Grasshopper by converting surfaces into lists of oriented points, (3) Generate the structural grid-core using the same process, (4) Orient the robot to align in the direction of the substructure geometric planes, (5) Print the grid core using MBAM toolpaths, (6) Repeat step 1 and 2 for printing the outer surface with appropriate adjustments to the extruder orientation. During the design and printing process, we encountered several challenges including selecting geometry suitable for testing, extruder orientation, calibration of the hot end and extrusion/movement speeds, and deviation between the computer model and the physical object on the build platen. Physical models varied from their digital counterparts by several millimeters due to material deformation in the extrusion and cooling process. Real-time deviation verification studies will likely improve the workflow in future studies.
series	cdrf
email
last changed	2024/05/29 14:04

_id	acadia19_470
id	acadia19_470
authors	Meyboom, AnnaLisa; Correa, David; Krieg, Oliver David
year	2019
title	Stressed Skin Wood Surface Structure
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 470-477
doi	https://doi.org/10.52842/conf.acadia.2019.470
summary	Innovation in parametric design and robotic fabrication is in reciprocal relationship with the investigation of new structural types that facilitated by this technology. The stressed skin structure has historically been used to create lightweight curved structures, mainly in engineering applications such as naval vessels, aircraft, and space shuttles. Stressed skin structures were first referred to by Fairbairn in 1849. In England, the first use of the structure was in the Mosquito night bomber of World War II. In the United States, stressed skin structures were used at the same time, when the Wright Patterson Air Force Base designed and fabricated the Vultee BT-15 fuselage using fiberglass-reinforced polyester as the face material and both glass-fabric honeycomb and balsa wood core. With the renewed interest in wood as a structural building material, due to its sustainable characteristics, new potentials for the use of stressed skin structures made from wood on building scales are emerging. The authors present a material informed system that is characterized by its adaptability to freeform curvature on exterior surfaces. A stressed skin system can employ thinner materials that can be bent in their elastic bending range and then fixed into place, leading to the ability to be architecturally malleable, structurally highly efficient, as well as easily buildable. The interstitial space can also be used for services. Advanced digital fabrication and robotic manufacturing methods further enhance this capability by enabling precisely fabricated tolerances and embedded assembly instructions; these are essential to fabricate complex, multi-component forms. Through a prototypical installation, the authors demonstrate and discuss the technology of the stressed skin structure in wood considering current digital design and fabrication technologies.
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:58

_id	acadia19_586
id	acadia19_586
authors	Mitterberger, Daniela; Derme, Tiziano
year	2019
title	Soil 3D Printing
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 586-595
doi	https://doi.org/10.52842/conf.acadia.2019.586
summary	Despite, the innovation of additive manufacturing (AM) technology, and in spite of the existence of natural bio-materials offering notable mechanical properties, materials used for AM are not necessarily more sustainable than materials used in traditional manufacturing. Furthermore, potential material savings may be partially overshadowed by the relative toxicity of the material and binders used for AM during fabrication and post-fabrication processes, as well as the energy usage necessary for the production and processing workflow. Soil as a building material offers a cheap, sustainable alternative to non-biodegradable material systems, and new developments in earth construction show how earthen buildings can create light, progressive, and sustainable structures. Nevertheless, existing large-scale earthen construction methods can only produce highly simplified shapes with rough detailing. This research proposes to use robotic additive manufacturing processes to overcome current limitations of constructing with earth, supporting complex three-dimensional geometries, and the creation of novel organic composites. More specifically the research focuses on robotic binder-jetting with granular bio-composites and non-toxic binding agents such as hydrogels. This paper is divided into two main sections: (1) biodegradable material system, and (2) multi-move robotic process, and describes the most crucial fabrication parameters such as compaction pressure, density of binders, deposition strategies and toolpath planning as well as identifying the architectural implications of using this novel biodegradable fabrication process. The combination of soil and hydrogel as building material shows the potential of a fully reversible construction process for architectural components and foresees its potential full-scale architectural implementations.
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:58

_id	caadria2019_632
id	caadria2019_632
authors	Raspall, Felix, Banon, Carlos and Tay, Jenn Chong
year	2019
title	AirTable - Stainless steel printing for functional space frames
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 113-122
doi	https://doi.org/10.52842/conf.caadria.2019.1.113
summary	In architecture, the use of Additive Manufacturing (AM) technologies has been typically undermined by the long production time, elevated cost to manufacture parts and the low mechanical properties of 3D printed components. As AM becomes faster cheaper and stronger, opportunities for architectures that make creative use of AM to produce functional architectural pieces are emerging. In this paper, we propose and discuss the application of metal AM in complex space frames and the theoretical and practical implications. A functional lightweight metal table by the authors support our hypothesis that AM has a clear application in architecture and furniture design, and that space frames constitutes a promising structural typology. Specifically, we investigate how AM using metal as a material can be used in the application of fabrication of complex space frame structure components and connection details. The paper presents background research and our contribution to the digital design tools, the manufacturing and assembly processes, and the analysis of the performances of a parametrically designed and digitally fabricated large meeting table. Insights from this paper are deployed in an architectural scale project, AIRMesh, a metal 3D-printed pavilion set in the greenery of Gardens by the Bay, Singapore.
keywords	Metal Additive Manufacturing; Space Frame; 3D Printing; Furniture Design
series	CAADRIA
email
last changed	2022/06/07 08:00

_id	ijac201917105
id	ijac201917105
authors	Agkathidis, Asterios; Yorgos Berdos and André Brown
year	2019
title	Active membranes: 3D printing of elastic fibre patterns on pre-stretched textiles
source	International Journal of Architectural Computing vol. 17 - no. 1, 74-87
summary	There has been a steady growth, over several decades, in the deployment of fabrics in architectural applications; both in terms of quantity and variety of application. More recently, three-dimensional printing and additive manufacturing have added to the palette of technologies that designers in architecture and related disciplines can call upon. Here, we report on research that brings those two technologies together – the development of active membrane elements and structures. We show how these active membranes have been achieved by laminating three-dimensional printed elasto-plastic fibres onto pre-stretched textile membranes. We report on a set of experimentations involving one-, two- and multi-directional geometric arrangements that take TPU 95 and polypropylene filaments and apply them to Lycra textile sheets, to form active composite panels. The process involves a parameterised design, actualised through a fabrication process including stress-line simulation, fibre pattern three-dimensional printing and the lamination of embossed patterns onto a pre-stretched membrane; followed by the release of tension afterwards in order to allow controlled, self-generation of the final geometry. Our findings document the investigation into mapping between the initial two-dimensional geometries and their resulting three-dimensional doubly curved forms. We also reflect on the products of the resulting, partly serendipitous, design process.
keywords	Digital fabrication, three-dimensional printing, parametric design, material computation, fabrics
series	journal
email
last changed	2019/08/07 14:04

_id	acadia19_208
id	acadia19_208
authors	Baghi, Ali; Baghi, Aryan; Kalantari, Saleh
year	2019
title	FLEXI-NODE
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 207-218
doi	https://doi.org/10.52842/conf.acadia.2019.207
summary	This paper is part of an ongoing research project on flexible molds for use in concrete fabrication. It continues and advances the concept of adjustable molds by creating a flexible system to produce a variety of concrete grid-joints. This reusable and adaptive mold streamlines the process of fabricating inherently diverse nodal joints without the need for cost-intensive mass-customization methods. The paper also proposes a novel way to cope with some of the significant drawbacks of similar mold techniques that have been explored and found wanting in similar projects. The technique used for the mold in the current research is inspired by a flexible mechanism that has been implemented in other manufacturing contexts, such as expansion joints and bendable straws. The outcomes of the project are a platform called “Flexi-node” and relevant software components that allow users to computationally design and fabricate a great variety of concrete joints for grid structures, using just one mold, with minimum material waste and no distortion from hydrostatic pressure.
keywords	flexible molds, nodal joints, computational design, concrete fabrication, mass customization, grid structures
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:54

_id	acadia19_222
id	acadia19_222
authors	Birol, Eda Begum; Lu, Yao; Sekkin, Ege; Johnson, Colby; Moy, David; Islam, Yaseen; Sabin, Jenny
year	2019
title	POLYBRICK 2.0
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 222-233
doi	https://doi.org/10.52842/conf.acadia.2019.222
summary	Natural load bearing structures are characterized by aspects of specialized morphology, lightweight, adaptability, and a regenerative life cycle. PolyBrick 2.0 aims to learn from and apply these characteristics in the pursuit of revitalizing ceramic load bearing structures. For this, algorithmic design processes are employed, whose physical manifestations are realized through available clay/porcelain additive manufacturing technologies (AMTs). By integrating specialized expertise across disciplines of architecture, engineering, and material science, our team proposes an algorithmic toolset to generate PolyBrick geometries that can be applied to various architectural typologies. Additionally, comparative frameworks for digital and physical performance analyses are outlined. Responding to increasing urgencies of material efficiency and environmental sensibility, this project strives to provide for designers a toolset for environmentally responsive, case-specific design, characterized by the embedded control qualities derived from the bone and its adaptability to specific loading conditions. Various approaches to brick tessellation and assembly are proposed and architectural possibilities are presented. As an outcome of this research, PolyBrick 2.0 is effectively established as a Grasshopper plug-in, “PolyBrick” to be further explored by designers.
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:52

_id	ecaadesigradi2019_407
id	ecaadesigradi2019_407
authors	Capone, Mara, Lanzara, Emanuela, Marsillo, Laura and Nome Silva, Carlos Alejandro
year	2019
title	Responsive complex surfaces manufacturing using origami
source	Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 2, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 715-724
doi	https://doi.org/10.52842/conf.ecaade.2019.2.715
summary	Contemporary architecture is considered a dynamic system, capable of adapting to different needs, from environmental to functional ones. The term 'Adaptable Architecture' describes an architecture from which specific components can be changed in relation to external stimuli. This change could be executed by the building system itself, transformed manually or it could be any other ability to be transformed by external forces (Leliveld et al.2017). Adaptability concept is therefore linked to motion and to recent advances in kinetic architecture. In our research we are studying the rules that we can use to design a kinetic architecture using origami. Parametric design allows us to digitally simulate the movement of origami structures, we are testing algorithmic modeling to generate doubly curvature surfaces starting from a designed surface and not from the process. Our main goal is to study the relationship between geometry, motion and shape. We are interested, in particular, in complex surface manufacture using origami technique to design a kinetic and reactive ceiling.
keywords	Origami; complex surface manufacture; responsive architecture; Applied Geometry
series	eCAADeSIGraDi
email
last changed	2022/06/07 07:54

_id	acadia19_576
id	acadia19_576
authors	García del Castillo y López, Jose Luis; Bechthold, Martin; Seibold, Zach; Mhatre, Saurabh; Alhadidi, Suleiman
year	2019
title	Janus Printing
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 576-585
doi	https://doi.org/10.52842/conf.acadia.2019.576
summary	The benefits of additive manufacturing technologies for the production of customized construction elements has been well documented for several decades. Multi-material additive manufacturing (MM-AM) enhances these capacities by introducing region-specific characteristics to printed objects. Several examples of the production of multi-material assemblies, including functionally-graded materials (FGMs) exist at the architectural scale, but none are known for ceramics. Factors limiting the development and application of this production method include the cost and complexity of existing MM-AM machinery, and the lack of a suitable computational workflow for the production of MM-AM ceramics, which often relies on a continuous linear toolpath. We present a method for the MM-AM of paste-based ceramics that allows for unique material expressions with relatively simple end-effector design. By borrowing methods of co-extrusion found in other industries and incorporating a 4th axis of motion into the printing process, we demonstrate a precisely controlled MM-AM deposition strategy for paste-based ceramics. We present a computational workflow for the generation of toolpaths, and describe full-body tiles and 3D artifacts that can be produced using this method. Future process refinements include the introduction of more precise control of material gradation and refinements to material composition for increased element functionality.
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:51

_id	caadria2019_624
id	caadria2019_624
authors	Gupta, Sachin Sean, Jayashankar, Dhileep Kumar, Sanandiya, Naresh D, Fernandez, Javier G. and Tracy, Kenneth
year	2019
title	Prototyping of Chitosan-Based Shape-Changing Structures
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 441-450
doi	https://doi.org/10.52842/conf.caadria.2019.2.441
summary	In the built environment, the typical means of achieving responsive changes in the physical features of a structure is through energy-intensive actuation mechanisms that contradict the intended goal of energy-efficient performance. Nature offers several alternative energy-free examples of achieving large-scale shape change through passive actuation mechanisms, such as the intrinsic response of water-absorbing (hygroscopic) materials to humidity fluctuations. We utilize this principle of passive actuation in the context of chitosan biopolymer, a material demonstrating a combination of mechanical strength and hygroscopic potential that enables it to serve for both load-bearing and actuation purposes. By inserting biocomposite films of chitosan as dynamic tensile members into a space truss, a structural system is constructed whose variable structural performance is manipulated and expressed as a large-scale, programmable, and fast-acting shape change. We present a method for rationalizing this responsive structural system as an assembly using a combination of materials engineering and digital design and fabrication. As a proof-of-concept, a two-meter-long fiber-reinforced cantilevering truss prototype was designed and fabricated. The truss transforms in minutes from one shape that shelters the interior from rain to another shape that acts as an air foil to increase ventilation.
keywords	Passive Actuation; Chitosan; Structural Assembly; Digital Fabrication
series	CAADRIA
email
last changed	2022/06/07 07:50

_id	acadia19_500
id	acadia19_500
authors	Larsen, Niels Martin; Anders Kruse Aagaard
year	2019
title	Exploring Natural Wood
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 500-509
doi	https://doi.org/10.52842/conf.acadia.2019.500
summary	By investigating methods for using computation and digital manufacturing technologies to integrate material properties with architectural design tools, the research in this paper aims at revealing new potentials for the use of wood in architecture. Through an explorative approach, material particularities and fabrication methods are explored and combined into new workflows and architectural expressions. The research looks into different properties and capacities of wood, but the main part of the experimentation revolves around crooked oak logs. Due to their irregularities, these logs are normally discarded. However, through the methods suggested in this research, they are instead matched with unique processing informed by their divergence. The research presents a workflow for handling the discrete shapes of sawlogs in a system that both involve the collecting of material, scanning/digitization, handling of a stockpile, computer analysis, design, and robotic manufacturing. The workflow includes multiple custom-made solutions for handling the complex and different shapes and data of wood logs in a highly digitized machining and fabrication environment. The suggested method is established through investigations of wood as a natural material, studies of the production lines in the current wood industry, and experimentation in our in-house laboratory facilities. This up-cycling of discarded wood supply establishes a non-standard workflow that utilizes non-standard material stock and leads to a critical articulation of today’s linear material economy. The research thereby gives an example of how the natural forms and properties of sawlogs can be directly used to generate new structures and spatial conditions.
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:52

_id	ijac201917201
id	ijac201917201
authors	Trilsbeck, Matthew; Nicole Gardner, Alessandra Fabbri, Matthias Hank Haeusler, Yannis Zavoleas and Mitchell Page
year	2019
title	Meeting in the middle: Hybrid clay three-dimensional fabrication processes for bio-reef structures
source	International Journal of Architectural Computing vol. 17 - no. 2, 148-165
summary	Despite the relative accessibility of clay, its low cost and reputation as a robust and sustainable building material, clay three-dimensional printing remains an under-utilized digital fabrication technique in the production of architectural artefacts. Given this, numerous research projects have sought to extend the viability of clay three-dimensional digital fabrication by streamlining and automating workflows through computational methods and robotic technologies in ways that afford agency to the digital and machinic processes over human bodily skill. Three-dimensional printed clay has also gained prominence as a resilient material well suited to the design and fabrication of artificial reef and habitat- enhancing seawall structures for coastal marine environments depleted and disrupted by human activity, climate change and pollution. Still, these projects face similar challenges when three-dimensional printing complex forms from the highly plastic and somewhat unpredictable feed material of clay. In response, this article outlines a research project that seeks to improve the translation of complex geometries into physical clay artefacts through additive three- dimensional printing processes by drawing on the notion of digital craft and giving focus to human–machine interaction as a collaborative practice. Through the case study of the 1:1 scale fabrication of a computationally generated bio-reef structure using clay as a feed material and a readily available Delta Potterbot XLS-2 ceramic printer, the research project documents how, by exploiting the human ability to intuitively handle clay and adapt, and the machine’s ability to work efficiently and with precision, humans and machines can fabricate together . With the urgent need to develop more sustainable building practices and materials, this research contributes valuable knowledge of hybrid fabrication processes towards extending the accessibility and viability of clay three-dimensional printing as a resilient material and fabrication system.
keywords	Clay three-dimensional printing, digital fabrication, hybrid fabrication, digital craft, human–machine interaction
series	journal
email
last changed	2019/08/07 14:04

_id	caadria2019_131
id	caadria2019_131
authors	Wang, Sihan, Xuereb Conti, Zack and Raspall, Felix
year	2019
title	Optimization of Clay Mould for Concrete Casting Using Design of Experiments
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 283-292
doi	https://doi.org/10.52842/conf.caadria.2019.2.283
summary	This paper presents a research work to optimize the Additive Manufactured (AM) clay moulds for concrete casting utilizing the Design of Experiments (DOE). The objective of this approach is to understand the impacts of clay moulds' fabrication parameters on the displacement of cast concrete artefacts. This will contribute to efficient and economical clay mould production without losing accuracy. We adopt a DOE approach to reveal insights into the influence of critical fabrication parameters on the displacement of the final concrete artefact and thus, suggest critical parameter settings to ensure that the lateral pressure exerted by concrete in the vertical build-up is sustained. We demonstrate experimental results for a case study: vertical columns of circular cross-sections.
keywords	Clay Mould; Additive Manufacturing; Robotic Fabrication; Design of Experiments
series	CAADRIA
email
last changed	2022/06/07 07:58

_id	caadria2019_221
id	caadria2019_221
authors	Ladron de Guevara, Manuel, Borunda, Luis, Ficca, Jeremy, Byrne, Daragh and Krishnamurti, Ramesh
year	2019
title	Robotic Free-Oriented Additive Manufacturing Technique for Thermoplastic Lattice and Cellular Structures
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 333-342
doi	https://doi.org/10.52842/conf.caadria.2019.2.333
summary	This paper presents a novel Additive Manufacturing application of situated Robotic Fused Deposition Modeling (RFDM) for thermoplastic cellular and lattice structures, called Free-Oriented Additive Manufacturing (FOAM), to accommodate variations in spatial conditions, deposition direction, and geometry in order to adapt to complex infrastructure settings, thus, breaking the conventional layer-by-layer stacking principle and the constant constraint of locking the tip of the nozzle to the negative Z direction when fabricating at an architectural scale.
keywords	Robotic 3D Printing; Situated Fused Deposition; Thermoplastic Lattice Structures
series	CAADRIA
email
last changed	2022/06/07 07:52

_id	acadia20_202p
id	acadia20_202p
authors	Battaglia, Christopher A.; Verian, Kho; Miller, Martin F.
year	2020
title	DE:Stress Pavilion
source	ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 202-207
summary	Print-Cast Concrete investigates concrete 3D printing utilizing robotically fabricated recyclable green sand molds for the fabrication of thin shell architecture. The presented process expedites the production of doubly curved concrete geometries by replacing traditional formwork casting or horizontal corbeling with spatial concrete arching by developing a three-dimensional extrusion path for deposition. Creating robust non-zero Gaussian curvature in concrete, this method increases fabrication speed for mass customized elements eliminating two-part mold casting by combining robotic 3D printing and extrusion casting. Through the casting component of this method, concrete 3D prints have greater resolution along the edge condition resulting in tighter assembly tolerances between multiple aggregated components. Print-Cast Concrete was developed to produce a full-scale architectural installation commissioned for Exhibit Columbus 2019. The concrete 3D printed compression shell spanned 12 meters in length, 5 meters in width, and 3 meters in height and consisted of 110 bespoke panels ranging in weight of 45 kg to 160 kg per panel. Geometrical constraints were determined by the bounding box of compressed sand mold blanks and tooling parameters of both CNC milling and concrete extrusion. Using this construction method, the project was able to be assembled and disassembled within the timeframe of the temporary outdoor exhibit, produce <1% of waste mortar material in fabrication, and utilize 60% less material to construct than cast-in-place construction. Using the sand mold to contain geometric edge conditions, the Print-Cast technique allows for precise aggregation tolerances. To increase the pavilions resistance to shear forces, interlocking nesting geometries are integrated into each edge condition of the panels with .785 radians of the undercut. Over extruding strategically during the printing process casts the undulating surface with accuracy. When nested together, the edge condition informs both the construction logic of the panel’s placement and orientation for the concrete panelized shell.
series	ACADIA
type	project
email
last changed	2021/10/26 08:08

_id	ecaadesigradi2019_498
id	ecaadesigradi2019_498
authors	Bermek, Mehmet Sinan, Shelden, Dennis and Gentry, T. Russel
year	2019
title	A Holistic Approach to Feature-based Structural Mapping in Cross Laminated Timber Buildings
source	Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 2, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 789-796
doi	https://doi.org/10.52842/conf.ecaade.2019.2.789
summary	Mass Engineered Timber products provide a unique opportunity in configuring panelized building systems that are suitable for both prefabrication and onsite customization. The structural nature of these large section elements also brings about the need for a coordinated design-fabrication-assembly workflow. These products can assume different geometric configurations and their behaviour can be approximated globally by simplifying framing schemas. Current BIM Interoperability standards such as STEP or IFC already acknowledge and support the interconnected nature of component properties, yet these Data Models are component focused. Expanding on the relationships between components and using sets to define part to whole, or exteriority relationships could yield a more flexible and agile querying of building information.This would be a framework fit for automated feature derivation and rule based design applications. To this end Graph structures and Graph Databases, alongside existing ontology authoring tools are studied to probe new cognitive possibilities in collaborative AEC workflows
keywords	Graph theory; BIM; CLT; IFC
series	eCAADeSIGraDi
email
last changed	2022/06/07 07:52

_id	ecaadesigradi2019_628
id	ecaadesigradi2019_628
authors	Borunda, Luis, Ladron de Guevara, Manuel and Anaya, Jesus
year	2019
title	Design Method for Optimized Infills in Additive Manufacturing Thermoplastic Components
source	Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 493-502
doi	https://doi.org/10.52842/conf.ecaade.2019.1.493
summary	The following article extends and tests computational methodologies of design to consider Finite Element Analysis in the creation of optimized infill structures based on regular and semi-regular patterns that comply with the geometrical constraints of deposition. The Stress-Deformation relationship manifested in Finite Element Analysis is structured in order to influence the geometrical arrangement of the complex spatial infill. The research presents and discusses a program of performance informed infill design, and validates the generalizability of a method of internalizing and automating Finite Element Method (FEM) processing in Fused Deposition Modeling (FDM) workflows, and tests manufacturability of the methods through its ability to handle the FDM process constraints of FEM influenced intricate geometries.
keywords	Additive Manufacturing; Finite Element Analysis; Fused Deposition Modeling; 3D infill
series	eCAADeSIGraDi
email
last changed	2022/06/07 07:54

_id	ecaadesigradi2019_592
id	ecaadesigradi2019_592
authors	Carvalho, Jo?o, Figueiredo, Bruno and Cruz, Paulo
year	2019
title	Free-form Ceramic Vault System - Taking ceramic additive manufacturing to real scale
source	Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 485-492
doi	https://doi.org/10.52842/conf.ecaade.2019.1.485
summary	The use of Additive Manufacturing (AM) for the production of architectural components has more and more examples attesting the possibilities and the advantages of its application. At the same time we seen a fast grow of the usage of ceramic materials to produce fully customised architectural components using Layer Deposition Modelling (LDM) [1] techniques. However, the use of this material, as paste, leads to a series of constraints relative to its behaviour when in the viscous state, but also in the drying and firing stages. Thus, when ceramic dries, the retraction effects may be a barrier to the regular use of this material to build future architectural systems. In this sense, it is important to study the material behaviour and know how to control and use it as a primary construction material. To do that we present the challenges and outcomes of project Hexashade, a ceramic vault shading system prototype whose geometry and internal structure is defined according to the solar incidence. This paper explain how we expect to build a real scale self-supporting prototype.
keywords	Ceramic 3D printing; Additive Manufacturing; Vaulting Systems; Parametric Design; Performative Design
series	eCAADeSIGraDi
email
last changed	2022/06/07 07:55

_id	ecaadesigradi2019_210
id	ecaadesigradi2019_210
authors	Castriotto, Caio, Giantini, Guilherme and Celani, Gabriela
year	2019
title	Biomimetic Reciprocal Frames - A design investigation on bird's nests and spatial structures
source	Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 613-620
doi	https://doi.org/10.52842/conf.ecaade.2019.1.613
summary	Reciprocal Frame (RF) is a constructive system typically applied with timber, since it is composed by discrete elements with short dimensions. It allows the construction of large spans and complex geometries. This kind of structure has been addressed by recent research projects that aim to produce it using computational tools and digital fabrication techniques. Moreover, the enhancement of these technologies enabled the integration of simulations of biological processes into the design process as a way to obtain better and optimal results, which is known as Biomimetics. This paper describes the development of a spatial structure that combines the principles of RF and the assembly process of natural agents, such as birds, in a digital environment. The tools used for the generation of the structure were Rhinoceros, Grasshopper and different add-ons, such as Culebra, Kangaroo, Pufferfish and Weaverbird.
keywords	Biomimetics; Reciprocal Frame; Nexorade; Computational Design; Agent-Based System
series	eCAADeSIGraDi
email
last changed	2022/06/07 07:55

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