CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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Hits 1 to 20 of 532

_id ecaadesigradi2019_408
id ecaadesigradi2019_408
authors Lohse, Theresa and Werner, Liss C.
year 2019
title Semi-flexible Additive Manufacturing Materials for Modularization Purposes - A modular assembly proposal for a foam edge-based spatial framework
doi https://doi.org/10.52842/conf.ecaade.2019.1.463
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 463-470
summary This paper introduces a series of design and fabrication tests directed towards the use of bendable 3D printing materials in order to simplify a foam bubble-based geometry as a frame structure for modular assembly. The aspiration to reference a spittlebug's bubble cocoon in nature for a light installation in the urban context was integrated into a computational workflow conditioning light-weight, material-, and cost savings along with assembly-simplicity. Firstly, before elaborating on the project motivation and background in foam structures and applications of 3D-printed thermoplastic polyurethane (TPU) material, this paper describes the physical nature of bubble foams in its relevant aspects. Subsequently this is implemented into the parametric design process for an optimized foam structure with Grasshopper clarifying the need for flexible materials to enhance modular feasibility. Following, the additive manufacturing iterations of the digitally designed node components with TPU are presented and evaluated. Finally, after the test assembly of both components is depicted, this paper assesses the divergence between natural foams and the case study structure with respect to self-organizing behavior.
keywords digital fabrication; 3D Printing; TPU flexibility ; modularity; optimization
series eCAADeSIGraDi
email
last changed 2022/06/07 07:59

_id ecaade2024_92
id ecaade2024_92
authors Mayor Luque, Ricardo; Beguin, Nestor; Rizvi Riaz, Sheikh; Dias, Jessica; Pandey, Sneham
year 2024
title Multi-material Gradient Additive Manufacturing: A data-driven performative design approach to multi-materiality through robotic fabrication
doi https://doi.org/10.52842/conf.ecaade.2024.1.381
source Kontovourkis, O, Phocas, MC and Wurzer, G (eds.), Data-Driven Intelligence - Proceedings of the 42nd Conference on Education and Research in Computer Aided Architectural Design in Europe (eCAADe 2024), Nicosia, 11-13 September 2024, Volume 1, pp. 381–390
summary Buildings are responsible for 39% of global energy-related carbon emissions, with operational activities contributing 28% and materials and construction accounting for 11%(World Green Building Council, 2019) It is therefore vital to reconsider our reliance on fossil fuels for building materials and to develop new advanced manufacturing techniques that enable an integrated approach to material-controlled conception and production. The emergence of Multi-material Additive Manufacturing (MM-AM) technology represents a paradigm shift in producing elements with hybrid properties derived from novel and optimized solutions. Through robotic fabrication, MM-AM offers streamlined operations, reduced material usage, and innovative fabrication methods. It encompasses a plethora of methods to address diverse construction needs and integrates material gradients through data-driven analyses, challenging traditional prefabrication practices and emphasizing the current growth of machine learning algorithms in design processes. The research outlined in this paper presents an innovative approach to MM-AM gradient 3D printing through robotic fabrication, employing data-driven performative analyses enabling control over print paths for sustainable applications in both the AM industry and our built environment. The article highlights several designed prototypes from two distinct phases, demonstrating the framework's viability, implications, and constraints: a workshop dedicated to data-driven analyses in facade systems for MM-AM 3D-printed brick components, and a 3D-printed brick facade system utilizing two renewable and bio-materials—Cork sourced from recycled stoppers and Charcoal, with the potential for carbon sequestration.
keywords Data-driven Performative design, Multi-material 3d Printing, Material Research, Fabrication-informed Material Design, Robotic Fabrication
series eCAADe
email
last changed 2024/11/17 22:05

_id acadia19_246
id acadia19_246
authors Zhang, Viola; Qian, William; Sabin, Jenny
year 2019
title PolyBrickH2.0
doi https://doi.org/10.52842/conf.acadia.2019.246
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 246-257
summary This project emerged from collaborative trans-disciplinary research between architecture, engineering, biology, and materials science to generate novel applications in micro-scale 3D printed ceramics. Specifically, PolyBrick H2.0 adapts internal bone-based hydraulic networks through controlled water flow from 3D printed micro-textures and surface chemistry. Engagement across disciplines produced the PolyBrick series at the Sabin Lab (Sabin, Miller, and Cassab 2014) . The series is a manifestation of novel digital fabrication techniques, bioinspired design, materials inquiry, and contemporary evolutions of building materials. A new purpose for the brick is explored that is not solely focused on the mechanical constraints necessary for built masonry structures. PolyBrick H2.0 interweaves the intricacies of living systems (beings and environments combined) to create a more responsive and interactive material system. The PolyBrick 2.0 series looks at human bone as a design model for foundational research. PolyBrick H2.0 merges the cortical bone hydraulic network with new functionalities as a water filtration and collection system for self-preservation and conservation as well as passive cooling solutions. It also pushes the ability of 3D printing techniques to the microscale. These functionalities are investigated under context for a better construction material, but its use may extend further.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:57

_id cdrf2023_526
id cdrf2023_526
authors Eric Peterson, Bhavleen Kaur
year 2023
title Printing Compound-Curved Sandwich Structures with Robotic Multi-Bias Additive Manufacturing
doi https://doi.org/https://doi.org/10.1007/978-981-99-8405-3_44
source Proceedings of the 2023 DigitalFUTURES The 5st International Conference on Computational Design and Robotic Fabrication (CDRF 2023)
summary A research team at Florida International University Robotics and Digital Fabrication Lab has developed a novel method for 3d-printing curved open grid core sandwich structures using a thermoplastic extruder mounted on a robotic arm. This print-on-print additive manufacturing (AM) method relies on the 3d modeling software Rhinoceros and its parametric software plugin Grasshopper with Kuka-Parametric Robotic Control (Kuka-PRC) to convert NURBS surfaces into multi-bias additive manufacturing (MBAM) toolpaths. While several high-profile projects including the University of Stuttgart ICD/ITKE Research Pavilions 2014–15 and 2016–17, ETH-Digital Building Technologies project Levis Ergon Chair 2018, and 3D printed chair using Robotic Hybrid Manufacturing at Institute of Advanced Architecture of Catalonia (IAAC) 2019, have previously demonstrated the feasibility of 3d printing with either MBAM or sandwich structures, this method for printing Compound-Curved Sandwich Structures with Robotic MBAM combines these methods offering the possibility to significantly reduce the weight of spanning or cantilevered surfaces by incorporating the structural logic of open grid-core sandwiches with MBAM toolpath printing. Often built with fiber reinforced plastics (FRP), sandwich structures are a common solution for thin wall construction of compound curved surfaces that require a high strength-to-weight ratio with applications including aerospace, wind energy, marine, automotive, transportation infrastructure, architecture, furniture, and sports equipment manufacturing. Typical practices for producing sandwich structures are labor intensive, involving a multi-stage process including (1) the design and fabrication of a mould, (2) the application of a surface substrate such as FRP, (3) the manual application of a light-weight grid-core material, and (4) application of a second surface substrate to complete the sandwich. There are several shortcomings to this moulded manufacturing method that affect both the formal outcome and the manufacturing process: moulds are often costly and labor intensive to build, formal geometric freedom is limited by the minimum draft angles required for successful removal from the mould, and customization and refinement of product lines can be limited by the need for moulds. While the most common material for this construction method is FRP, our proof-of-concept experiments relied on low-cost thermoplastic using a specially configured pellet extruder. While the method proved feasible for small representative examples there remain significant challenges to the successful deployment of this manufacturing method at larger scales that can only be addressed with additional research. The digital workflow includes the following steps: (1) Create a 3D digital model of the base surface in Rhino, (2) Generate toolpaths for laminar printing in Grasshopper by converting surfaces into lists of oriented points, (3) Generate the structural grid-core using the same process, (4) Orient the robot to align in the direction of the substructure geometric planes, (5) Print the grid core using MBAM toolpaths, (6) Repeat step 1 and 2 for printing the outer surface with appropriate adjustments to the extruder orientation. During the design and printing process, we encountered several challenges including selecting geometry suitable for testing, extruder orientation, calibration of the hot end and extrusion/movement speeds, and deviation between the computer model and the physical object on the build platen. Physical models varied from their digital counterparts by several millimeters due to material deformation in the extrusion and cooling process. Real-time deviation verification studies will likely improve the workflow in future studies.
series cdrf
email
last changed 2024/05/29 14:04

_id ecaadesigradi2019_628
id ecaadesigradi2019_628
authors Borunda, Luis, Ladron de Guevara, Manuel and Anaya, Jesus
year 2019
title Design Method for Optimized Infills in Additive Manufacturing Thermoplastic Components
doi https://doi.org/10.52842/conf.ecaade.2019.1.493
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 493-502
summary The following article extends and tests computational methodologies of design to consider Finite Element Analysis in the creation of optimized infill structures based on regular and semi-regular patterns that comply with the geometrical constraints of deposition. The Stress-Deformation relationship manifested in Finite Element Analysis is structured in order to influence the geometrical arrangement of the complex spatial infill. The research presents and discusses a program of performance informed infill design, and validates the generalizability of a method of internalizing and automating Finite Element Method (FEM) processing in Fused Deposition Modeling (FDM) workflows, and tests manufacturability of the methods through its ability to handle the FDM process constraints of FEM influenced intricate geometries.
keywords Additive Manufacturing; Finite Element Analysis; Fused Deposition Modeling; 3D infill
series eCAADeSIGraDi
email
last changed 2022/06/07 07:54

_id caadria2019_657
id caadria2019_657
authors Chen, Zhewen, Zhang, Liming and Yuan, Philip F.
year 2019
title Innovative Design Approach to Optimized Performance on Large-Scale Robotic 3D-Printed Spatial Structure
doi https://doi.org/10.52842/conf.caadria.2019.2.451
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 451-460
summary This paper presents an innovative approach on designing large-scale spatial structure with automated robotic 3D-printing. The incipient design approach mainly focused on optimizing structural efficiency at an early design stage by transform the object into a discrete system, and the elements in this system contains unique structural parameters that corresponding to its topology results of stiffness distribution. Back in 2017, the design team already implemented this concept into an experimental project of Cloud Pavilion in Shanghai, China, and the 3D-printed spatial structure was partitioned into five zones represent different level of structure stiffness and filled with five kinds of unit toolpath accordingly. Through further research, an upgrade version, the project of Cloud Pavilion 2.0 is underway and will be completed in January 2019. A detailed description on innovative printing toolpath design in this project is conducted in this paper and explains how the toolpath shape effects its overall structural stiffness. This paper contributes knowledge on integrated design in the field of robotic 3D-printing and provides an alternative approach on robotic toolpath design combines with the optimized topological results.
keywords 3D-Printing; Robotic Fabrication; Structural Optimization; Discrete System; Toolpath Design
series CAADRIA
email
last changed 2022/06/07 07:54

_id acadia19_150
id acadia19_150
authors Wong, Nichol Long Hin; Crolla, Kristo
year 2019
title Simplifying Catenary Wood Structures
doi https://doi.org/10.52842/conf.acadia.2019.150
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 150-155
summary This work-in-progress action research paper describes the development of a novel computation-driven design method for low-tech producible, structurally optimized, suspended wooden roofs based on near catenary-shaped glue-laminated beams. The paper positions itself in a post-digital architectural context with as goal to introduce recent technological advances into developing construction contexts characterized by limited production means. The paper starts by evaluating the pre-existing practical, procedural, and economic drivers behind the design and fabrication of curved glue-laminated beams—one of the most ecologically sustainable structural elements commonly available. A method is proposed that employs genetic algorithms to simplify the fabrication of a suspended roof structure’s range of weight-saving, catenary shaped beams. To minimize the number of costly high-strength steel pressure vise setups required for their individual production, idealized curve geometries are minimally tweaked until a single, reusable jig setup becomes possible. When combined with a wooden roof underfloor, tectonic systems that employ such beams have the potential to dramatically reduce structure material requirements while producing architecturally engaging and spatially complex nonstandard space. The method’s validity, applicability, and architectural design opportunity space is tested, evaluated, and discussed through a conceptual architectural design project proposal that operates as demonstrator. The paper concludes by addressing future research directions and architectural advantages that the proposed design and fabrication methodology brings, especially for developing construction contexts with limited access to digital fabrication technology.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:57

_id acadia19_122
id acadia19_122
authors Yavaribajestani, Yasaman; Schleicher, Simon
year 2019
title Bio-Inspired Lamellar Structures
doi https://doi.org/10.52842/conf.acadia.2019.122
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 122-129
summary Gaining rigidity and strength from malleable and flexible parts is the key challenge in the emerging field of bending-active structures. The goal of this construction approach is to use the large elastic deformations of planar elements for the building of complex curved structures. Aiming to contribute to this research and to make new discoveries, the authors of this paper will look at nature for inspiration and explore how structures in the plant kingdom successfully combine high flexibility with high resilience. The focus of this study are the structural principles found in fibrous cactus skeletons. Not only do the cactus skeletons show impressive structural behavior, but also their optimized form, fiber orientation, and material distribution can inspire the further development of bending-active structures. Learning from these models, the authors will present key cactus-inspired design principles and test their practical feasibility in a prototypical installation made from millimeter-thin strips of carbon fiber reinforced polymers (CFRP). Similar to the biological role model, this 6-meter-tall lamellar structure takes advantage of clever cross-bracing strategies that significantly increase stability and improve resilience. The authors explain in more detail the underlying design and construction methods and discuss the possible impact this research may have on the further development of bending-active structures.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:57

_id ecaadesigradi2019_359
id ecaadesigradi2019_359
authors Tsikoliya, Shota, Kovaøík, David, Vasko, Imro, Garajová, Petra, Varga, Adam and Osifová, Marketa
year 2019
title InFoamed Matter - Robotic production and assembly of foam-injected structures
doi https://doi.org/10.52842/conf.ecaade.2019.2.235
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 2, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 235-240
summary Project InFoamed Matter works with foam and explores the internal logic of the material and develops a construction system based on fluidity and expansion. The basic unit of the system consists of two elements, that continuously exchange their roles in the construction process - the frame (controlling element made of paper or, in later development, from glass or carbon fiber cured in epoxy resin) and the expander (filling element consisting of 2k polyurethane foam). The expander fills up voids within the frame. While initially only the frame plays crucial structural role within a system, the expander being a filling element, eventually the hardening process switches the roles, hardened expander being the structural core and the frame being a form-defining tool. In later development, fiber frame creates a composite together with hardened expander, being able to resist both tension and compression forces. Project further proposes computational model, which generates positions and orientations for placing further components as well as a robotic fiber laying, assembly and injection system, which leads to novel automated construction system based on material behavior.
keywords robotic fabrication; foam; materiality; robotic assembly
series eCAADeSIGraDi
email
last changed 2022/06/07 07:57

_id acadia19_168
id acadia19_168
authors Adilenidou, Yota; Ahmed, Zeeshan Yunus; Freek, Bos; Colletti, Marjan
year 2019
title Unprintable Forms
doi https://doi.org/10.52842/conf.acadia.2019.168
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp.168-177
summary This paper presents a 3D Concrete Printing (3DCP) experiment at the full scale of virtualarchitectural bodies developed through a computational technique based on the use of Cellular Automata (CA). The theoretical concept behind this technique is the decoding of errors in form generation and the invention of a process that would recreate the errors as a response to optimization (Adilenidou 2015). The generative design process established a family of structural and formal elements whose proliferation is guided through sets of differential grids (multi-grids) leading to the build-up of large span structures and edifices, for example, a cathedral. This tooling system is capable of producing, with specific inputs, a large number of outcomes in different scales. However, the resulting virtual surfaces could be considered as "unprintable" either due to their need of extra support or due to the presence of many cavities in the surface topology. The above characteristics could be categorized as errors, malfunctions, or undesired details in the geometry of a form that would need to be eliminated to prepare it for printing. This research project attempts to transform these "fabrication imprecisions" through new 3DCP techniques into factors of robustness of the resulting structure. The process includes the elimination of the detail / "errors" of the surface and their later reinsertion as structural folds that would strengthen the assembly. Through this process, the tangible outputs achieved fulfill design and functional requirements without compromising their structural integrity due to the manufacturing constraints.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:54

_id ijac201917105
id ijac201917105
authors Agkathidis, Asterios; Yorgos Berdos and André Brown
year 2019
title Active membranes: 3D printing of elastic fibre patterns on pre-stretched textiles
source International Journal of Architectural Computing vol. 17 - no. 1, 74-87
summary There has been a steady growth, over several decades, in the deployment of fabrics in architectural applications; both in terms of quantity and variety of application. More recently, three-dimensional printing and additive manufacturing have added to the palette of technologies that designers in architecture and related disciplines can call upon. Here, we report on research that brings those two technologies together – the development of active membrane elements and structures. We show how these active membranes have been achieved by laminating three-dimensional printed elasto-plastic fibres onto pre-stretched textile membranes. We report on a set of experimentations involving one-, two- and multi-directional geometric arrangements that take TPU 95 and polypropylene filaments and apply them to Lycra textile sheets, to form active composite panels. The process involves a parameterised design, actualised through a fabrication process including stress-line simulation, fibre pattern three-dimensional printing and the lamination of embossed patterns onto a pre-stretched membrane; followed by the release of tension afterwards in order to allow controlled, self-generation of the final geometry. Our findings document the investigation into mapping between the initial two-dimensional geometries and their resulting three-dimensional doubly curved forms. We also reflect on the products of the resulting, partly serendipitous, design process.
keywords Digital fabrication, three-dimensional printing, parametric design, material computation, fabrics
series journal
email
last changed 2019/08/07 14:04

_id caadria2019_280
id caadria2019_280
authors Hack, Norman, Lindemann, Hendrik and Kloft, Harald
year 2019
title Adaptive Modular Spatial Structures for Shotcrete 3D Printing
doi https://doi.org/10.52842/conf.caadria.2019.2.363
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 363-372
summary This paper presents a modular, digital construction system for lightweight spatial structures made from reinforced concrete. For design and fabrication, a digital workflow is presented, which includes the rationalization of a freeform geometry into adaptive spatial modules made up entirely of planar components. For fast and precise fabrication, these components are 3D printed using a novel 3D concrete printing technology called "Shotcrete 3D Printing". The ongoing research is demonstrated by an initial real-scale prototype of one exemplary spatial module. Lastly, the paper provides an outlook into future research, which is necessary to make this digital construction system applicable to the real-scale construction of large, wide-spanning structures.
keywords Robotic Fabrication; Digital Construction Systems; Shotcrete 3D Printing; Modular Structures
series CAADRIA
email
last changed 2022/06/07 07:50

_id caadria2019_399
id caadria2019_399
authors Houda, Maryam and Dias-da-Costa, Daniel
year 2019
title Data Informed Branch Typologies for Structurally Optimised Curvilinear Surfaces - 3D Printed Mesh Density System (MDS) as Formwork for Concrete Shell Structures.
doi https://doi.org/10.52842/conf.caadria.2019.2.401
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 401-410
summary This research sheds light on the advancement of additive fabrication and its relevance to the construction of curvilinear surfaces. The Mesh Density System (MDS) explored in this paper, is a novel 3D printed dual formwork and reinforcement system for free-form complex concrete geometries. It offers an alternate method to current formwork systems, essentially for thin shell structures. By using multi-cellular distribution and optimised branch structural arrangements, the system optimises form and concrete flow.
keywords Additive Fabrication; Concrete Shells; Evolutionary Algorithms; Permanent Formwork; Structural Optimisation
series CAADRIA
email
last changed 2022/06/07 07:50

_id cf2019_049
id cf2019_049
authors Lu, Heng; Chen Liu, Daekwon Park, Guohua Ji and Ziyu Tong
year 2019
title Pneumatic Origami Joints A 3D Printed Flexible Joint
source Ji-Hyun Lee (Eds.) "Hello, Culture!"  [18th International Conference, CAAD Futures 2019, Proceedings / ISBN 978-89-89453-05-5] Daejeon, Korea, p. 432
summary This paper describes the design and fabrication process of an adaptive joint using foldable 3D printed structures encased in heat-sealed synthetic polymer films (e.g. airtight plastic casing). The proposed joint can be pneumatically actuated using the airtight casing, and the shape of the deformation can be controlled using origami-inspired 3D printed structures. A zigzag-gap microstructure is designed for the connection portion of the origami structure inside the joint, in order that the rigid 3D printed material (PLA) acquires properties of mollusk material, such as flexibility and softness. Finally, the paper presents some applications adopting pneumatic origami joints which can interact with people or adapting indoor environment, and compares the advantages of this pneumatic technology with mechanical technology.
keywords 3D printing · Adaptive joint · Pneumatic architecture · Origami structure
series CAAD Futures
email
last changed 2019/07/29 14:18

_id ecaadesigradi2019_467
id ecaadesigradi2019_467
authors Petrš, Jan, Dahy, Hanaa and Florián, Miloš
year 2019
title From MoleMOD to MoleSTRING - Design of self-assembly structures actuated by shareable soft robots
doi https://doi.org/10.52842/conf.ecaade.2019.3.179
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 3, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 179-188
summary This paper proposes a self-assembling system for architectural application. It is a reaction to current building crisis and high energy consumption by building industry. This Unique system is based on a reconfiguration of passive elements by low-cost soft robots able to move inside as well as configure them into 2D/3D structures similar to recent Modular robots. A goal is to significantly reduce the high price and complexity of state of the art modular robots by minimization of mechatronic parts and using soft materials. The concept focuses on life-cycle management when one system can achieve assembly, reconfiguration, and disassembly with a minimum of waste. The paper compares three different versions of a self-assembly system called MoleMOD: MoleCUBE, MoleCHAIN, and MoleSTRING.
keywords Self-assembly; Soft robotics; Modular robotics; Reconfigurable string; Adaptive architecture
series eCAADeSIGraDi
email
last changed 2022/06/07 08:00

_id caadria2019_670
id caadria2019_670
authors Zhang, Xiao, Gao, Weizhe, Xia, Ye, Wang, Xiang, Luo, Youyuan, Su, Junbang, Jin, Jinxi and Yuan, Philip F.
year 2019
title Design and Analysis of Bending-Active Formwork for Shell Structures based on 3D-Printing Technology
doi https://doi.org/10.52842/conf.caadria.2019.1.073
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 73-82
summary This paper presents the design and construction of a 3D-printed thin bending-active formwork for shell. In order to use less scaffolding and make a dome with flexible material,3-D print is applied to the formwork. First step is form-finding . Two single -curved surfaces are used to fit the form found by Kanagaroo and then unroll them .Principle stress lines are also printed on the unrolled formwork to enhance it. However, the formwork with stress lines is hard to bend. So, bending-active simulation made by ABAQUS is also applied to find the best mesh pattern to bend. Bend the basic pattern first on the framework and then print Principle stress lines onto it. Karamba is used to simulate the deformation of the shell under gravity load. It is proved that grid made up of stress lines have the best performance The full scale prototype is made up of two pieces shell bent and tied together can stand steadily. Spring-back test shows that the second layer printed on the shell can help to provide deformation.
keywords form-work; form-finding; 3-D printing; geometric analysis; principle stress lines
series CAADRIA
email
last changed 2022/06/07 07:57

_id acadia20_202p
id acadia20_202p
authors Battaglia, Christopher A.; Verian, Kho; Miller, Martin F.
year 2020
title DE:Stress Pavilion
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 202-207
summary Print-Cast Concrete investigates concrete 3D printing utilizing robotically fabricated recyclable green sand molds for the fabrication of thin shell architecture. The presented process expedites the production of doubly curved concrete geometries by replacing traditional formwork casting or horizontal corbeling with spatial concrete arching by developing a three-dimensional extrusion path for deposition. Creating robust non-zero Gaussian curvature in concrete, this method increases fabrication speed for mass customized elements eliminating two-part mold casting by combining robotic 3D printing and extrusion casting. Through the casting component of this method, concrete 3D prints have greater resolution along the edge condition resulting in tighter assembly tolerances between multiple aggregated components. Print-Cast Concrete was developed to produce a full-scale architectural installation commissioned for Exhibit Columbus 2019. The concrete 3D printed compression shell spanned 12 meters in length, 5 meters in width, and 3 meters in height and consisted of 110 bespoke panels ranging in weight of 45 kg to 160 kg per panel. Geometrical constraints were determined by the bounding box of compressed sand mold blanks and tooling parameters of both CNC milling and concrete extrusion. Using this construction method, the project was able to be assembled and disassembled within the timeframe of the temporary outdoor exhibit, produce <1% of waste mortar material in fabrication, and utilize 60% less material to construct than cast-in-place construction. Using the sand mold to contain geometric edge conditions, the Print-Cast technique allows for precise aggregation tolerances. To increase the pavilions resistance to shear forces, interlocking nesting geometries are integrated into each edge condition of the panels with .785 radians of the undercut. Over extruding strategically during the printing process casts the undulating surface with accuracy. When nested together, the edge condition informs both the construction logic of the panel’s placement and orientation for the concrete panelized shell.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id acadia19_576
id acadia19_576
authors García del Castillo y López, Jose Luis; Bechthold, Martin; Seibold, Zach; Mhatre, Saurabh; Alhadidi, Suleiman
year 2019
title Janus Printing
doi https://doi.org/10.52842/conf.acadia.2019.576
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 576-585
summary The benefits of additive manufacturing technologies for the production of customized construction elements has been well documented for several decades. Multi-material additive manufacturing (MM-AM) enhances these capacities by introducing region-specific characteristics to printed objects. Several examples of the production of multi-material assemblies, including functionally-graded materials (FGMs) exist at the architectural scale, but none are known for ceramics. Factors limiting the development and application of this production method include the cost and complexity of existing MM-AM machinery, and the lack of a suitable computational workflow for the production of MM-AM ceramics, which often relies on a continuous linear toolpath. We present a method for the MM-AM of paste-based ceramics that allows for unique material expressions with relatively simple end-effector design. By borrowing methods of co-extrusion found in other industries and incorporating a 4th axis of motion into the printing process, we demonstrate a precisely controlled MM-AM deposition strategy for paste-based ceramics. We present a computational workflow for the generation of toolpaths, and describe full-body tiles and 3D artifacts that can be produced using this method. Future process refinements include the introduction of more precise control of material gradation and refinements to material composition for increased element functionality.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:51

_id acadia19_100
id acadia19_100
authors Meibodi, Mania Aghae; Kladeftira, Marirena; Kyttas, Thodoris; Dillenburger, Benjamin
year 2019
title Bespoke Cast Facade
doi https://doi.org/10.52842/conf.acadia.2019.100
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 100-109
summary This paper presents a computational design approach and a digital fabrication method for a freeform aluminum facade made of prefabricated bespoke elements. The fabrication of customized metal elements for construction remains a challenge to this day. Traditional fabrication methods, such as sand casting, are labor intensive, while direct metal 3D printing has limitations for architecture where large-scale elements are needed. Our research investigates the use of Binder Jetting technology to 3D print sand molds for casting bespoke facade elements in aluminum. Using this approach, custom facade elements can be economically fabricated in a short time. By automating the generation of mold design for each element, an efficient digital process chain from design to fabrication was established. In search of a computational method to integrate casting constraints into the form generation and the design process, a differential growth algorithm was used. The application of this fabrication method (3D printed sand molds and casting) in architecture is demonstrated via the design and fabrication of a freeform facade-screen. The paper articulates the relationship between the fabrication process and the differential growth algorithm with a parallel process of adaptive design tools and fabrication tests to exhibit future potential of the method for architectural practice.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:58

_id acadia19_430
id acadia19_430
authors Goepel, Garvin
year 2019
title Augmented Construction
doi https://doi.org/10.52842/conf.acadia.2019.430
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 430-437
summary This paper discusses the integration of Mixed Reality in the design and implementation of non-standard architecture. It deliberates a method that does not require conventional 2D drawings, and the need for skilled labor, by using the aid of holographic instructions. Augmented Construction allow builders to execute complex tasks and to understand structural relations intuitively by overlaying digital design information onto their field of view on the building site. This gives the implementation system authors different levels of control. As a proof of concept, a group of non-professionals reconstructed the south wall of Corbusier’s Ronchamp chapel, the Notre-Dame du Haut, at scale 1:5 using no architectural 2D drawings but only custom-built Augmented Reality apps for HoloLens and mobile devices. This project focused on the assembly of non-standard prefabricated elements, based on an optimized parametric structure that enables designers to integrate imprecision within the construction phases into the design through a constant feedback-loop between the real and the digital. The setup was designed in a non-linear process that allows the integration of new information during the Augmented Construction phases. The paper evaluates applied Augmented Construction for further improvements and research and concludes by discussing the impact potential of Augmented Construction on architectural design, socio-cultural, and economical levels.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:51

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