Cumincad : CUMINCAD Papers : Search Results

CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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_id	ijac201917105
id	ijac201917105
authors	Agkathidis, Asterios; Yorgos Berdos and André Brown
year	2019
title	Active membranes: 3D printing of elastic fibre patterns on pre-stretched textiles
source	International Journal of Architectural Computing vol. 17 - no. 1, 74-87
summary	There has been a steady growth, over several decades, in the deployment of fabrics in architectural applications; both in terms of quantity and variety of application. More recently, three-dimensional printing and additive manufacturing have added to the palette of technologies that designers in architecture and related disciplines can call upon. Here, we report on research that brings those two technologies together – the development of active membrane elements and structures. We show how these active membranes have been achieved by laminating three-dimensional printed elasto-plastic fibres onto pre-stretched textile membranes. We report on a set of experimentations involving one-, two- and multi-directional geometric arrangements that take TPU 95 and polypropylene filaments and apply them to Lycra textile sheets, to form active composite panels. The process involves a parameterised design, actualised through a fabrication process including stress-line simulation, fibre pattern three-dimensional printing and the lamination of embossed patterns onto a pre-stretched membrane; followed by the release of tension afterwards in order to allow controlled, self-generation of the final geometry. Our findings document the investigation into mapping between the initial two-dimensional geometries and their resulting three-dimensional doubly curved forms. We also reflect on the products of the resulting, partly serendipitous, design process.
keywords	Digital fabrication, three-dimensional printing, parametric design, material computation, fabrics
series	journal
email
last changed	2019/08/07 14:04

_id	cdrf2023_526
id	cdrf2023_526
authors	Eric Peterson, Bhavleen Kaur
year	2023
title	Printing Compound-Curved Sandwich Structures with Robotic Multi-Bias Additive Manufacturing
source	Proceedings of the 2023 DigitalFUTURES The 5st International Conference on Computational Design and Robotic Fabrication (CDRF 2023)
doi	https://doi.org/https://doi.org/10.1007/978-981-99-8405-3_44
summary	A research team at Florida International University Robotics and Digital Fabrication Lab has developed a novel method for 3d-printing curved open grid core sandwich structures using a thermoplastic extruder mounted on a robotic arm. This print-on-print additive manufacturing (AM) method relies on the 3d modeling software Rhinoceros and its parametric software plugin Grasshopper with Kuka-Parametric Robotic Control (Kuka-PRC) to convert NURBS surfaces into multi-bias additive manufacturing (MBAM) toolpaths. While several high-profile projects including the University of Stuttgart ICD/ITKE Research Pavilions 2014–15 and 2016–17, ETH-Digital Building Technologies project Levis Ergon Chair 2018, and 3D printed chair using Robotic Hybrid Manufacturing at Institute of Advanced Architecture of Catalonia (IAAC) 2019, have previously demonstrated the feasibility of 3d printing with either MBAM or sandwich structures, this method for printing Compound-Curved Sandwich Structures with Robotic MBAM combines these methods offering the possibility to significantly reduce the weight of spanning or cantilevered surfaces by incorporating the structural logic of open grid-core sandwiches with MBAM toolpath printing. Often built with fiber reinforced plastics (FRP), sandwich structures are a common solution for thin wall construction of compound curved surfaces that require a high strength-to-weight ratio with applications including aerospace, wind energy, marine, automotive, transportation infrastructure, architecture, furniture, and sports equipment manufacturing. Typical practices for producing sandwich structures are labor intensive, involving a multi-stage process including (1) the design and fabrication of a mould, (2) the application of a surface substrate such as FRP, (3) the manual application of a light-weight grid-core material, and (4) application of a second surface substrate to complete the sandwich. There are several shortcomings to this moulded manufacturing method that affect both the formal outcome and the manufacturing process: moulds are often costly and labor intensive to build, formal geometric freedom is limited by the minimum draft angles required for successful removal from the mould, and customization and refinement of product lines can be limited by the need for moulds. While the most common material for this construction method is FRP, our proof-of-concept experiments relied on low-cost thermoplastic using a specially configured pellet extruder. While the method proved feasible for small representative examples there remain significant challenges to the successful deployment of this manufacturing method at larger scales that can only be addressed with additional research. The digital workflow includes the following steps: (1) Create a 3D digital model of the base surface in Rhino, (2) Generate toolpaths for laminar printing in Grasshopper by converting surfaces into lists of oriented points, (3) Generate the structural grid-core using the same process, (4) Orient the robot to align in the direction of the substructure geometric planes, (5) Print the grid core using MBAM toolpaths, (6) Repeat step 1 and 2 for printing the outer surface with appropriate adjustments to the extruder orientation. During the design and printing process, we encountered several challenges including selecting geometry suitable for testing, extruder orientation, calibration of the hot end and extrusion/movement speeds, and deviation between the computer model and the physical object on the build platen. Physical models varied from their digital counterparts by several millimeters due to material deformation in the extrusion and cooling process. Real-time deviation verification studies will likely improve the workflow in future studies.
series	cdrf
email
last changed	2024/05/29 14:04

_id	caadria2019_221
id	caadria2019_221
authors	Ladron de Guevara, Manuel, Borunda, Luis, Ficca, Jeremy, Byrne, Daragh and Krishnamurti, Ramesh
year	2019
title	Robotic Free-Oriented Additive Manufacturing Technique for Thermoplastic Lattice and Cellular Structures
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 333-342
doi	https://doi.org/10.52842/conf.caadria.2019.2.333
summary	This paper presents a novel Additive Manufacturing application of situated Robotic Fused Deposition Modeling (RFDM) for thermoplastic cellular and lattice structures, called Free-Oriented Additive Manufacturing (FOAM), to accommodate variations in spatial conditions, deposition direction, and geometry in order to adapt to complex infrastructure settings, thus, breaking the conventional layer-by-layer stacking principle and the constant constraint of locking the tip of the nozzle to the negative Z direction when fabricating at an architectural scale.
keywords	Robotic 3D Printing; Situated Fused Deposition; Thermoplastic Lattice Structures
series	CAADRIA
email
last changed	2022/06/07 07:52

_id	ecaadesigradi2019_408
id	ecaadesigradi2019_408
authors	Lohse, Theresa and Werner, Liss C.
year	2019
title	Semi-flexible Additive Manufacturing Materials for Modularization Purposes - A modular assembly proposal for a foam edge-based spatial framework
source	Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 463-470
doi	https://doi.org/10.52842/conf.ecaade.2019.1.463
summary	This paper introduces a series of design and fabrication tests directed towards the use of bendable 3D printing materials in order to simplify a foam bubble-based geometry as a frame structure for modular assembly. The aspiration to reference a spittlebug's bubble cocoon in nature for a light installation in the urban context was integrated into a computational workflow conditioning light-weight, material-, and cost savings along with assembly-simplicity. Firstly, before elaborating on the project motivation and background in foam structures and applications of 3D-printed thermoplastic polyurethane (TPU) material, this paper describes the physical nature of bubble foams in its relevant aspects. Subsequently this is implemented into the parametric design process for an optimized foam structure with Grasshopper clarifying the need for flexible materials to enhance modular feasibility. Following, the additive manufacturing iterations of the digitally designed node components with TPU are presented and evaluated. Finally, after the test assembly of both components is depicted, this paper assesses the divergence between natural foams and the case study structure with respect to self-organizing behavior.
keywords	digital fabrication; 3D Printing; TPU flexibility ; modularity; optimization
series	eCAADeSIGraDi
email
last changed	2022/06/07 07:59

_id	caadria2019_660
id	caadria2019_660
authors	Aghaei Meibodi, Mania, Giesecke, Rena and Dillenburger, Benjamin
year	2019
title	3D Printing Sand Molds for Casting Bespoke Metal Connections - Digital Metal: Additive Manufacturing for Cast Metal Joints in Architecture
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 133-142
doi	https://doi.org/10.52842/conf.caadria.2019.1.133
summary	Metal joints play a relevant role in space frame constructions, being responsible for large amount of the overall material and fabrication cost. Space frames which are constructed with standardized metal joints are constrained to repetitive structures and topologies. For customized space frames, the fabrication of individual metal joints still remains a challenge. Traditional fabrication methods such as sand casting are labour intensive, while direct 3D metal printing is too expensive and slow for the large volumes needed in architecture.This research investigates the use of Binder Jetting technology to 3D print sand molds for casting bespoke metal joints in architecture. Using this approach, a large number of custom metal joints can be fabricated economically in short time. By automating the generation of the joint geometry and the corresponding mold system, an efficient digital process chain from design to fabrication is established. Several design studies for cast metal joints are presented. The approach is successfully tested on the example of a full scale space frame structure incorporating almost two hundred custom aluminum joints.
keywords	3D printing; binder jetting; sand casting; metal joints; metal casting; space frame; digital fabrication; computational design; lightweight; customization
series	CAADRIA
email
last changed	2022/06/07 07:54

_id	ecaadesigradi2019_628
id	ecaadesigradi2019_628
authors	Borunda, Luis, Ladron de Guevara, Manuel and Anaya, Jesus
year	2019
title	Design Method for Optimized Infills in Additive Manufacturing Thermoplastic Components
source	Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 493-502
doi	https://doi.org/10.52842/conf.ecaade.2019.1.493
summary	The following article extends and tests computational methodologies of design to consider Finite Element Analysis in the creation of optimized infill structures based on regular and semi-regular patterns that comply with the geometrical constraints of deposition. The Stress-Deformation relationship manifested in Finite Element Analysis is structured in order to influence the geometrical arrangement of the complex spatial infill. The research presents and discusses a program of performance informed infill design, and validates the generalizability of a method of internalizing and automating Finite Element Method (FEM) processing in Fused Deposition Modeling (FDM) workflows, and tests manufacturability of the methods through its ability to handle the FDM process constraints of FEM influenced intricate geometries.
keywords	Additive Manufacturing; Finite Element Analysis; Fused Deposition Modeling; 3D infill
series	eCAADeSIGraDi
email
last changed	2022/06/07 07:54

_id	acadia19_178
id	acadia19_178
authors	Doyle, Shelby Elizabeth; Hunt, Erin Linsey
year	2019
title	Dissolvable 3D Printed Formwork
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 178-187
doi	https://doi.org/10.52842/conf.acadia.2019.178
summary	This research explores the potentials, limitations, and advantages of 3D printing watersoluble formwork for reinforced concrete applications. Using polyvinyl alcohol (PVA) forms and Polylactic Acid (PLA) filament with ground steel tensile reinforcement, this project explores the constraints and opportunities for architects to design and construct reinforced concrete using water soluble 3D printed formwork with embedded reinforcement. Research began with testing small PVA prints for consistency, heat of water-temperature for dissolving, and wall thickness of the printed formwork. Then, dual-extrusion desktop additive manufacturing was used as a method for creating a larger form to test the viability of translating this research into architectural scale applications. This paper describes the background research, materials, methods, fabrication process, and conclusions of this work in progress.
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:55

_id	acadia20_192p
id	acadia20_192p
authors	Doyle, Shelby; Hunt, Erin
year	2020
title	Melting 2.0
source	ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 192-197
summary	This project presents computational design and fabrication methods for locating standard steel reinforcement within 3D printed water-soluble PVA (polyvinyl alcohol) molds to create non-standard concrete columns. Previous methods from “Melting: Augmenting Concrete Columns with Water Soluble 3D Printed Formwork” and “Dissolvable 3D Printed Formwork: Exploring Additive Manufacturing for Reinforced Concrete” (Doyle & Hunt 2019) were adapted for larger-scale construction, including the introduction of new hardware, development of custom programming strategies, and updated digital fabrication techniques. Initial research plans included 3D printing continuous PVA formwork with a KUKA Agilus Kr10 R1100 industrial robotic arm. However, COVID-19 university campus closures led to fabrication shifting to the author’s home, and this phase instead relied upon a LulzBot TAZ 6 (build volume of 280 mm x 280 mm x 250 mm) with an HS+ (Hardened Steel) tool head (1.2 mm nozzle diameter). Two methods were developed for this project phase: new 3D printing hardware and custom GCode production. The methods were then evaluated in the fabrication of three non-standard columns designed around five standard reinforcement bars (3/8-inch diameter): Woven, Twisted, Aperture. Each test column was eight inches in diameter (the same size as a standard Sonotube concrete form) and 4 feet tall, approximately half the height of an architecturally scaled 8-foot-tall column. Each column’s form was generated from combining these diameter and height restrictions with the constraints of standard reinforcement placement and minimum concrete coverage. The formwork was then printed, assembled, cast, and then submerged in water to dissolve the molds to reveal the cast concrete. This mold dissolving process limits the applicable scale for the work as it transitions from the research lab to the construction site. Therefore, the final column was placed outside with its mold intact to explore if humidity and water alone can dissolve the PVA formwork in lieu of submersion.
series	ACADIA
type	project
email
last changed	2021/10/26 08:08

_id	caadria2019_399
id	caadria2019_399
authors	Houda, Maryam and Dias-da-Costa, Daniel
year	2019
title	Data Informed Branch Typologies for Structurally Optimised Curvilinear Surfaces - 3D Printed Mesh Density System (MDS) as Formwork for Concrete Shell Structures.
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 401-410
doi	https://doi.org/10.52842/conf.caadria.2019.2.401
summary	This research sheds light on the advancement of additive fabrication and its relevance to the construction of curvilinear surfaces. The Mesh Density System (MDS) explored in this paper, is a novel 3D printed dual formwork and reinforcement system for free-form complex concrete geometries. It offers an alternate method to current formwork systems, essentially for thin shell structures. By using multi-cellular distribution and optimised branch structural arrangements, the system optimises form and concrete flow.
keywords	Additive Fabrication; Concrete Shells; Evolutionary Algorithms; Permanent Formwork; Structural Optimisation
series	CAADRIA
email
last changed	2022/06/07 07:50

_id	ecaade2024_92
id	ecaade2024_92
authors	Mayor Luque, Ricardo; Beguin, Nestor; Rizvi Riaz, Sheikh; Dias, Jessica; Pandey, Sneham
year	2024
title	Multi-material Gradient Additive Manufacturing: A data-driven performative design approach to multi-materiality through robotic fabrication
source	Kontovourkis, O, Phocas, MC and Wurzer, G (eds.), Data-Driven Intelligence - Proceedings of the 42nd Conference on Education and Research in Computer Aided Architectural Design in Europe (eCAADe 2024), Nicosia, 11-13 September 2024, Volume 1, pp. 381–390
doi	https://doi.org/10.52842/conf.ecaade.2024.1.381
summary	Buildings are responsible for 39% of global energy-related carbon emissions, with operational activities contributing 28% and materials and construction accounting for 11%(World Green Building Council, 2019) It is therefore vital to reconsider our reliance on fossil fuels for building materials and to develop new advanced manufacturing techniques that enable an integrated approach to material-controlled conception and production. The emergence of Multi-material Additive Manufacturing (MM-AM) technology represents a paradigm shift in producing elements with hybrid properties derived from novel and optimized solutions. Through robotic fabrication, MM-AM offers streamlined operations, reduced material usage, and innovative fabrication methods. It encompasses a plethora of methods to address diverse construction needs and integrates material gradients through data-driven analyses, challenging traditional prefabrication practices and emphasizing the current growth of machine learning algorithms in design processes. The research outlined in this paper presents an innovative approach to MM-AM gradient 3D printing through robotic fabrication, employing data-driven performative analyses enabling control over print paths for sustainable applications in both the AM industry and our built environment. The article highlights several designed prototypes from two distinct phases, demonstrating the framework's viability, implications, and constraints: a workshop dedicated to data-driven analyses in facade systems for MM-AM 3D-printed brick components, and a 3D-printed brick facade system utilizing two renewable and bio-materials—Cork sourced from recycled stoppers and Charcoal, with the potential for carbon sequestration.
keywords	Data-driven Performative design, Multi-material 3d Printing, Material Research, Fabrication-informed Material Design, Robotic Fabrication
series	eCAADe
email
last changed	2024/11/17 22:05

_id	acadia19_586
id	acadia19_586
authors	Mitterberger, Daniela; Derme, Tiziano
year	2019
title	Soil 3D Printing
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 586-595
doi	https://doi.org/10.52842/conf.acadia.2019.586
summary	Despite, the innovation of additive manufacturing (AM) technology, and in spite of the existence of natural bio-materials offering notable mechanical properties, materials used for AM are not necessarily more sustainable than materials used in traditional manufacturing. Furthermore, potential material savings may be partially overshadowed by the relative toxicity of the material and binders used for AM during fabrication and post-fabrication processes, as well as the energy usage necessary for the production and processing workflow. Soil as a building material offers a cheap, sustainable alternative to non-biodegradable material systems, and new developments in earth construction show how earthen buildings can create light, progressive, and sustainable structures. Nevertheless, existing large-scale earthen construction methods can only produce highly simplified shapes with rough detailing. This research proposes to use robotic additive manufacturing processes to overcome current limitations of constructing with earth, supporting complex three-dimensional geometries, and the creation of novel organic composites. More specifically the research focuses on robotic binder-jetting with granular bio-composites and non-toxic binding agents such as hydrogels. This paper is divided into two main sections: (1) biodegradable material system, and (2) multi-move robotic process, and describes the most crucial fabrication parameters such as compaction pressure, density of binders, deposition strategies and toolpath planning as well as identifying the architectural implications of using this novel biodegradable fabrication process. The combination of soil and hydrogel as building material shows the potential of a fully reversible construction process for architectural components and foresees its potential full-scale architectural implementations.
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:58

_id	caadria2019_198
id	caadria2019_198
authors	Teo, Elizabeth, Pang, Yun Jie, Xie, Yu, Ratchakitprakarn, Pheeraphat, Low, Rebekah and Dritsas, Stylianos
year	2019
title	Stereolithography with Randomized Aggregates
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 323-332
doi	https://doi.org/10.52842/conf.caadria.2019.2.323
summary	The paper documents the design and development of an additive manufacturing process based on stone aggregates. Unlike conventional 3D printing technologies which target miniaturization of the material grain and deposition layers to achieve as high resolution as possible, our process deploys sizeable and randomized grains of stone. The objective of this is to leverage between physical scale of the particulate and time it takes to produce large enough artefacts, fast enough to potentially evoke spatial qualities. Perhaps unavoidably, due to its materiality, the process revisits one of the most archaic methods of building technology, namely masonry, and suggests for a unique digital perspective for structures and landscapes made from stone.
keywords	Digital Fabrication; Additive Manufacturing; Aggregate Assemblies
series	CAADRIA
email
last changed	2022/06/07 07:58

_id	acadia19_198
id	acadia19_198
authors	Tessmer, Lavender; Huang, Yijiang; Mueller, Caitlin
year	2019
title	Additive Casting of Mass-Customizable Bricks
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 198-207
doi	https://doi.org/10.52842/conf.acadia.2019.198
summary	The strength of general-purpose fabrication tools is in the ease of repeatability and reconfiguration of geometry. However, there are some material processes that are difficult to directly integrate into fabrication processes with these machines. In particular, the common methods of material configuration through horizontal deposition in 3D printing exclude other types of material processes such as casting. This project demonstrates an additive manufacturing technique paired with a design input process for generating a wall of customized cast bricks. Taking advantage of the precision and adaptability of a robotic arm, the fabrication process pairs this general-purpose tool with a specialized auxiliary device to create variation in concrete casts.
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:58

_id	acadia19_168
id	acadia19_168
authors	Adilenidou, Yota; Ahmed, Zeeshan Yunus; Freek, Bos; Colletti, Marjan
year	2019
title	Unprintable Forms
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp.168-177
doi	https://doi.org/10.52842/conf.acadia.2019.168
summary	This paper presents a 3D Concrete Printing (3DCP) experiment at the full scale of virtualarchitectural bodies developed through a computational technique based on the use of Cellular Automata (CA). The theoretical concept behind this technique is the decoding of errors in form generation and the invention of a process that would recreate the errors as a response to optimization (Adilenidou 2015). The generative design process established a family of structural and formal elements whose proliferation is guided through sets of differential grids (multi-grids) leading to the build-up of large span structures and edifices, for example, a cathedral. This tooling system is capable of producing, with specific inputs, a large number of outcomes in different scales. However, the resulting virtual surfaces could be considered as "unprintable" either due to their need of extra support or due to the presence of many cavities in the surface topology. The above characteristics could be categorized as errors, malfunctions, or undesired details in the geometry of a form that would need to be eliminated to prepare it for printing. This research project attempts to transform these "fabrication imprecisions" through new 3DCP techniques into factors of robustness of the resulting structure. The process includes the elimination of the detail / "errors" of the surface and their later reinsertion as structural folds that would strengthen the assembly. Through this process, the tangible outputs achieved fulfill design and functional requirements without compromising their structural integrity due to the manufacturing constraints.
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:54

_id	acadia20_202p
id	acadia20_202p
authors	Battaglia, Christopher A.; Verian, Kho; Miller, Martin F.
year	2020
title	DE:Stress Pavilion
source	ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 202-207
summary	Print-Cast Concrete investigates concrete 3D printing utilizing robotically fabricated recyclable green sand molds for the fabrication of thin shell architecture. The presented process expedites the production of doubly curved concrete geometries by replacing traditional formwork casting or horizontal corbeling with spatial concrete arching by developing a three-dimensional extrusion path for deposition. Creating robust non-zero Gaussian curvature in concrete, this method increases fabrication speed for mass customized elements eliminating two-part mold casting by combining robotic 3D printing and extrusion casting. Through the casting component of this method, concrete 3D prints have greater resolution along the edge condition resulting in tighter assembly tolerances between multiple aggregated components. Print-Cast Concrete was developed to produce a full-scale architectural installation commissioned for Exhibit Columbus 2019. The concrete 3D printed compression shell spanned 12 meters in length, 5 meters in width, and 3 meters in height and consisted of 110 bespoke panels ranging in weight of 45 kg to 160 kg per panel. Geometrical constraints were determined by the bounding box of compressed sand mold blanks and tooling parameters of both CNC milling and concrete extrusion. Using this construction method, the project was able to be assembled and disassembled within the timeframe of the temporary outdoor exhibit, produce <1% of waste mortar material in fabrication, and utilize 60% less material to construct than cast-in-place construction. Using the sand mold to contain geometric edge conditions, the Print-Cast technique allows for precise aggregation tolerances. To increase the pavilions resistance to shear forces, interlocking nesting geometries are integrated into each edge condition of the panels with .785 radians of the undercut. Over extruding strategically during the printing process casts the undulating surface with accuracy. When nested together, the edge condition informs both the construction logic of the panel’s placement and orientation for the concrete panelized shell.
series	ACADIA
type	project
email
last changed	2021/10/26 08:08

_id	acadia19_642
id	acadia19_642
authors	Chua, Pamela Dychengbeng; Hui, Lee Fu
year	2019
title	Compliant Laminar Assemblies
source	ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 642-653
doi	https://doi.org/10.52842/conf.acadia.2019.642
summary	This paper presents an innovative approach to the design and fabrication of three-dimensional objects from single-piece flat sheets, inspired by the origami technique of twist-closing. While in origami twist-closing is merely used to stabilize a cylindrical or spherical structure, ensuring it maintains its shape, this research investigates the potential of twist-closing as a multi-functional mechanism that also activates and controls the transformation of a planar surface into a predesigned three-dimensional form. This exploration is directed towards an intended application to stiff and brittle sheet materials that are difficult to shape through other processes. The methods we have developed draw mainly upon principles of lattice kirigami and laminar reciprocal structures. These are reflected in a workflow that integrates digital form-generation and fabrication-rationalization techniques to reference and apply these principles at every stage. Significant capabilities of the developed methodology include: (1) achievement of pseudo-double-curvature with brittle, stiff sheet materials; (2) stabilization in a 3D end-state as a frameless self-contained single-element laminar reciprocal structure—essentially a compliant mechanism; and (3) an ability to pre-encode 3D assembly constraints in a 2D cutout pattern, which guides a moldless fabrication process. The paper reviews the precedent geometric techniques and principles that comprise this method of 3D surface fabrication and describes a sample deployment of the method as applied to the design of laminar modules made of high-pressure laminate (HPL).
series	ACADIA
type	normal paper
email
last changed	2022/06/07 07:54

_id	caadria2019_280
id	caadria2019_280
authors	Hack, Norman, Lindemann, Hendrik and Kloft, Harald
year	2019
title	Adaptive Modular Spatial Structures for Shotcrete 3D Printing
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 363-372
doi	https://doi.org/10.52842/conf.caadria.2019.2.363
summary	This paper presents a modular, digital construction system for lightweight spatial structures made from reinforced concrete. For design and fabrication, a digital workflow is presented, which includes the rationalization of a freeform geometry into adaptive spatial modules made up entirely of planar components. For fast and precise fabrication, these components are 3D printed using a novel 3D concrete printing technology called "Shotcrete 3D Printing". The ongoing research is demonstrated by an initial real-scale prototype of one exemplary spatial module. Lastly, the paper provides an outlook into future research, which is necessary to make this digital construction system applicable to the real-scale construction of large, wide-spanning structures.
keywords	Robotic Fabrication; Digital Construction Systems; Shotcrete 3D Printing; Modular Structures
series	CAADRIA
email
last changed	2022/06/07 07:50

_id	acadia20_176p
id	acadia20_176p
authors	Lok, Leslie; Zivkovic, Sasa
year	2020
title	Ashen Cabin
source	ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 176-181
summary	Ashen Cabin, designed by HANNAH, is a small building 3D-printed from concrete and clothed in a robotically fabricated envelope made of irregular ash wood logs. From the ground up, digital design and fabrication technologies are intrinsic to the making of this architectural prototype, facilitating fundamentally new material methods, tectonic articulations, forms of construction, and architectural design languages. Ashen Cabin challenges preconceived notions about material standards in wood. The cabin utilizes wood infested by the Emerald Ash Borer (EAB) for its envelope, which, unfortunately, is widely considered as ‘waste’. At present, the invasive EAB threatens to eradicate most of the 8.7 billion ash trees in North America (USDA, 2019). Due to their challenging geometries, most infested ash trees cannot be processed by regular sawmills and are therefore regarded as unsuitable for construction. Infested and dying ash trees form an enormous and untapped material resource for sustainable wood construction. By implementing high precision 3D scanning and robotic fabrication, the project upcycles Emerald-Ash-Borer-infested ‘waste wood’ into an abundantly available, affordable, and morbidly sustainable building material for the Anthropocene. Using a KUKA KR200/2 with a custom 5hp band saw end effector at the Cornell Robotic Construction Laboratory (RCL), the research team can saw irregular tree logs into naturally curved boards of various and varying thicknesses. The boards are arrayed into interlocking SIP façade panels, and by adjusting the thickness of the bandsaw cut, the robotically carved timber boards can be assembled as complex single curvature surfaces or double-curvature surfaces. The undulating wooden surfaces accentuate the building’s program and yet remain reminiscent of the natural log geometry which they are derived from. The curvature of the wood is strategically deployed to highlight moments of architectural importance such as windows, entrances, roofs, canopies, or provide additional programmatic opportunities such as integrated shelving, desk space, or storage.
series	ACADIA
type	project
email
last changed	2021/10/26 08:08

_id	caadria2019_670
id	caadria2019_670
authors	Zhang, Xiao, Gao, Weizhe, Xia, Ye, Wang, Xiang, Luo, Youyuan, Su, Junbang, Jin, Jinxi and Yuan, Philip F.
year	2019
title	Design and Analysis of Bending-Active Formwork for Shell Structures based on 3D-Printing Technology
source	M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 73-82
doi	https://doi.org/10.52842/conf.caadria.2019.1.073
summary	This paper presents the design and construction of a 3D-printed thin bending-active formwork for shell. In order to use less scaffolding and make a dome with flexible material,3-D print is applied to the formwork. First step is form-finding . Two single -curved surfaces are used to fit the form found by Kanagaroo and then unroll them .Principle stress lines are also printed on the unrolled formwork to enhance it. However, the formwork with stress lines is hard to bend. So, bending-active simulation made by ABAQUS is also applied to find the best mesh pattern to bend. Bend the basic pattern first on the framework and then print Principle stress lines onto it. Karamba is used to simulate the deformation of the shell under gravity load. It is proved that grid made up of stress lines have the best performance The full scale prototype is made up of two pieces shell bent and tied together can stand steadily. Spring-back test shows that the second layer printed on the shell can help to provide deformation.
keywords	form-work; form-finding; 3-D printing; geometric analysis; principle stress lines
series	CAADRIA
email
last changed	2022/06/07 07:57

_id	ecaadesigradi2019_592
id	ecaadesigradi2019_592
authors	Carvalho, Jo?o, Figueiredo, Bruno and Cruz, Paulo
year	2019
title	Free-form Ceramic Vault System - Taking ceramic additive manufacturing to real scale
source	Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 485-492
doi	https://doi.org/10.52842/conf.ecaade.2019.1.485
summary	The use of Additive Manufacturing (AM) for the production of architectural components has more and more examples attesting the possibilities and the advantages of its application. At the same time we seen a fast grow of the usage of ceramic materials to produce fully customised architectural components using Layer Deposition Modelling (LDM) [1] techniques. However, the use of this material, as paste, leads to a series of constraints relative to its behaviour when in the viscous state, but also in the drying and firing stages. Thus, when ceramic dries, the retraction effects may be a barrier to the regular use of this material to build future architectural systems. In this sense, it is important to study the material behaviour and know how to control and use it as a primary construction material. To do that we present the challenges and outcomes of project Hexashade, a ceramic vault shading system prototype whose geometry and internal structure is defined according to the solar incidence. This paper explain how we expect to build a real scale self-supporting prototype.
keywords	Ceramic 3D printing; Additive Manufacturing; Vaulting Systems; Parametric Design; Performative Design
series	eCAADeSIGraDi
email
last changed	2022/06/07 07:55

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