CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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Hits 1 to 20 of 609

_id acadia20_192p
id acadia20_192p
authors Doyle, Shelby; Hunt, Erin
year 2020
title Melting 2.0
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 192-197
summary This project presents computational design and fabrication methods for locating standard steel reinforcement within 3D printed water-soluble PVA (polyvinyl alcohol) molds to create non-standard concrete columns. Previous methods from “Melting: Augmenting Concrete Columns with Water Soluble 3D Printed Formwork” and “Dissolvable 3D Printed Formwork: Exploring Additive Manufacturing for Reinforced Concrete” (Doyle & Hunt 2019) were adapted for larger-scale construction, including the introduction of new hardware, development of custom programming strategies, and updated digital fabrication techniques. Initial research plans included 3D printing continuous PVA formwork with a KUKA Agilus Kr10 R1100 industrial robotic arm. However, COVID-19 university campus closures led to fabrication shifting to the author’s home, and this phase instead relied upon a LulzBot TAZ 6 (build volume of 280 mm x 280 mm x 250 mm) with an HS+ (Hardened Steel) tool head (1.2 mm nozzle diameter). Two methods were developed for this project phase: new 3D printing hardware and custom GCode production. The methods were then evaluated in the fabrication of three non-standard columns designed around five standard reinforcement bars (3/8-inch diameter): Woven, Twisted, Aperture. Each test column was eight inches in diameter (the same size as a standard Sonotube concrete form) and 4 feet tall, approximately half the height of an architecturally scaled 8-foot-tall column. Each column’s form was generated from combining these diameter and height restrictions with the constraints of standard reinforcement placement and minimum concrete coverage. The formwork was then printed, assembled, cast, and then submerged in water to dissolve the molds to reveal the cast concrete. This mold dissolving process limits the applicable scale for the work as it transitions from the research lab to the construction site. Therefore, the final column was placed outside with its mold intact to explore if humidity and water alone can dissolve the PVA formwork in lieu of submersion.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id acadia20_202p
id acadia20_202p
authors Battaglia, Christopher A.; Verian, Kho; Miller, Martin F.
year 2020
title DE:Stress Pavilion
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 202-207
summary Print-Cast Concrete investigates concrete 3D printing utilizing robotically fabricated recyclable green sand molds for the fabrication of thin shell architecture. The presented process expedites the production of doubly curved concrete geometries by replacing traditional formwork casting or horizontal corbeling with spatial concrete arching by developing a three-dimensional extrusion path for deposition. Creating robust non-zero Gaussian curvature in concrete, this method increases fabrication speed for mass customized elements eliminating two-part mold casting by combining robotic 3D printing and extrusion casting. Through the casting component of this method, concrete 3D prints have greater resolution along the edge condition resulting in tighter assembly tolerances between multiple aggregated components. Print-Cast Concrete was developed to produce a full-scale architectural installation commissioned for Exhibit Columbus 2019. The concrete 3D printed compression shell spanned 12 meters in length, 5 meters in width, and 3 meters in height and consisted of 110 bespoke panels ranging in weight of 45 kg to 160 kg per panel. Geometrical constraints were determined by the bounding box of compressed sand mold blanks and tooling parameters of both CNC milling and concrete extrusion. Using this construction method, the project was able to be assembled and disassembled within the timeframe of the temporary outdoor exhibit, produce <1% of waste mortar material in fabrication, and utilize 60% less material to construct than cast-in-place construction. Using the sand mold to contain geometric edge conditions, the Print-Cast technique allows for precise aggregation tolerances. To increase the pavilions resistance to shear forces, interlocking nesting geometries are integrated into each edge condition of the panels with .785 radians of the undercut. Over extruding strategically during the printing process casts the undulating surface with accuracy. When nested together, the edge condition informs both the construction logic of the panel’s placement and orientation for the concrete panelized shell.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id caadria2019_280
id caadria2019_280
authors Hack, Norman, Lindemann, Hendrik and Kloft, Harald
year 2019
title Adaptive Modular Spatial Structures for Shotcrete 3D Printing
doi https://doi.org/10.52842/conf.caadria.2019.2.363
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 363-372
summary This paper presents a modular, digital construction system for lightweight spatial structures made from reinforced concrete. For design and fabrication, a digital workflow is presented, which includes the rationalization of a freeform geometry into adaptive spatial modules made up entirely of planar components. For fast and precise fabrication, these components are 3D printed using a novel 3D concrete printing technology called "Shotcrete 3D Printing". The ongoing research is demonstrated by an initial real-scale prototype of one exemplary spatial module. Lastly, the paper provides an outlook into future research, which is necessary to make this digital construction system applicable to the real-scale construction of large, wide-spanning structures.
keywords Robotic Fabrication; Digital Construction Systems; Shotcrete 3D Printing; Modular Structures
series CAADRIA
email
last changed 2022/06/07 07:50

_id caadria2019_660
id caadria2019_660
authors Aghaei Meibodi, Mania, Giesecke, Rena and Dillenburger, Benjamin
year 2019
title 3D Printing Sand Molds for Casting Bespoke Metal Connections - Digital Metal: Additive Manufacturing for Cast Metal Joints in Architecture
doi https://doi.org/10.52842/conf.caadria.2019.1.133
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 133-142
summary Metal joints play a relevant role in space frame constructions, being responsible for large amount of the overall material and fabrication cost. Space frames which are constructed with standardized metal joints are constrained to repetitive structures and topologies. For customized space frames, the fabrication of individual metal joints still remains a challenge. Traditional fabrication methods such as sand casting are labour intensive, while direct 3D metal printing is too expensive and slow for the large volumes needed in architecture.This research investigates the use of Binder Jetting technology to 3D print sand molds for casting bespoke metal joints in architecture. Using this approach, a large number of custom metal joints can be fabricated economically in short time. By automating the generation of the joint geometry and the corresponding mold system, an efficient digital process chain from design to fabrication is established. Several design studies for cast metal joints are presented. The approach is successfully tested on the example of a full scale space frame structure incorporating almost two hundred custom aluminum joints.
keywords 3D printing; binder jetting; sand casting; metal joints; metal casting; space frame; digital fabrication; computational design; lightweight; customization
series CAADRIA
email
last changed 2022/06/07 07:54

_id ecaadesigradi2019_592
id ecaadesigradi2019_592
authors Carvalho, Jo?o, Figueiredo, Bruno and Cruz, Paulo
year 2019
title Free-form Ceramic Vault System - Taking ceramic additive manufacturing to real scale
doi https://doi.org/10.52842/conf.ecaade.2019.1.485
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 485-492
summary The use of Additive Manufacturing (AM) for the production of architectural components has more and more examples attesting the possibilities and the advantages of its application. At the same time we seen a fast grow of the usage of ceramic materials to produce fully customised architectural components using Layer Deposition Modelling (LDM) [1] techniques. However, the use of this material, as paste, leads to a series of constraints relative to its behaviour when in the viscous state, but also in the drying and firing stages. Thus, when ceramic dries, the retraction effects may be a barrier to the regular use of this material to build future architectural systems. In this sense, it is important to study the material behaviour and know how to control and use it as a primary construction material. To do that we present the challenges and outcomes of project Hexashade, a ceramic vault shading system prototype whose geometry and internal structure is defined according to the solar incidence. This paper explain how we expect to build a real scale self-supporting prototype.
keywords Ceramic 3D printing; Additive Manufacturing; Vaulting Systems; Parametric Design; Performative Design
series eCAADeSIGraDi
email
last changed 2022/06/07 07:55

_id ecaadesigradi2019_514
id ecaadesigradi2019_514
authors de Miguel, Jaime, Villafa?e, Maria Eugenia, Piškorec, Luka and Sancho-Caparrini, Fernando
year 2019
title Deep Form Finding - Using Variational Autoencoders for deep form finding of structural typologies
doi https://doi.org/10.52842/conf.ecaade.2019.1.071
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 71-80
summary In this paper, we are aiming to present a methodology for generation, manipulation and form finding of structural typologies using variational autoencoders, a machine learning model based on neural networks. We are giving a detailed description of the neural network architecture used as well as the data representation based on the concept of a 3D-canvas with voxelized wireframes. In this 3D-canvas, the input geometry of the building typologies is represented through their connectivity map and subsequently augmented to increase the size of the training set. Our variational autoencoder model then learns a continuous latent distribution of the input data from which we can sample to generate new geometry instances, essentially hybrids of the initial input geometries. Finally, we present the results of these computational experiments and lay out the conclusions as well as outlook for future research in this field.
keywords artificial intelligence; deep neural networks; variational autoencoders; generative design; form finding; structural design
series eCAADeSIGraDi
email
last changed 2022/06/07 07:55

_id ecaadesigradi2019_197
id ecaadesigradi2019_197
authors Diarte, Julio, Vazquez, Elena and Shaffer, Marcus
year 2019
title Tooling Cardboard for Smart Reuse - Testing a Parametric Tool for Adapting Waste Corrugated Cardboard to Fabricate Acoustic Panels and Concrete Formwork.
doi https://doi.org/10.52842/conf.ecaade.2019.2.769
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 2, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 769-778
summary The study presented in this paper is part of ongoing research that is exploring how digital design tools and technologies can support waste cardboard reuse for manufacturing architectural elements in a context of scarcity. For this study, we explore the use of a parametric design tool to design and fabricate three different architectural components using waste cardboard sheets: acoustic panels and two types of formwork for concrete. This design tool maximizes the smart reuse of a waste material and aids in the fabrication process by outputting instructions for cutting, scoring, and folding. This paper also demonstrates how parametric design tools can help reuse non-standard (dimensions variable) waste materials, mediating between measurable material conditions and desired material targets for designs.
keywords Cardboard Architecture; Reusing Waste Cardboard; Material Reuse Processes; Parametric Design Tools
series eCAADeSIGraDi
email
last changed 2022/06/07 07:55

_id caadria2019_636
id caadria2019_636
authors Engholt, Jon and Pigram, Dave
year 2019
title Tailored Flexibility - Reinforcing concrete fabric formwork with 3D printed plastics
doi https://doi.org/10.52842/conf.caadria.2019.1.053
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 53-62
summary The tailored flexibility project seeks to develop a construction system that combines flexible formwork with robotic 3D plastic printing resulting in novel approaches that expand the ranges of both techniques. Combining 3D printing and flexible formwork does not necessarily suggest a unified design space and the development depends on thorough interrogation and critical assessment of the physical intelligence that emerges between digital design, manufacturing processes and structural integrity. This paper describes the initial prototyping of compound material behaviour in formwork and concrete, following the implicit rationales revealed through iterations and variations of physical experimentation. Such iterative feedback from physical prototyping informs and facilitates a discussion of the relationship between the manufacturing process and the design tool: How does the ultimate function as concrete shuttering transform the 3D printing process and how does this transformation conversely affect the shuttering design? How does a hierarchy of involved processes emerge and which composite opportunities do the initial results suggest as a further development into a coherent construction system?
keywords concrete; flexible formwork; 3D printing; robotic fabrication
series CAADRIA
email
last changed 2022/06/07 07:55

_id ecaade2022_247
id ecaade2022_247
authors Güntepe, Rahma
year 2022
title Building with Expanded Cork - A novel monolithic building structure
doi https://doi.org/10.52842/conf.ecaade.2022.1.029
source Pak, B, Wurzer, G and Stouffs, R (eds.), Co-creating the Future: Inclusion in and through Design - Proceedings of the 40th Conference on Education and Research in Computer Aided Architectural Design in Europe (eCAADe 2022) - Volume 1, Ghent, 13-16 September 2022, pp. 29–36
summary This research presents the development of a construction system for a solid expanded cork building envelope. The inspiration for this research is the “Cork House” built in 2019 by Matthew Barnett Howland and Oliver Wilton, who developed a Cork Construction Kit for a monolithic dry-jointed cork structure. The goal of this research is to analyze and develop different varieties of construction methods for a dry-joined cork building by combining and applying traditional masonry techniques. The objective is to generate a material-based design for cork construction elements trough prototyping and using a selection of digital tools such as 3D modeling and 3D printing. Expanded cork is a 100% plant-based material which, if applied correctly, has the capacity to be used as a load bearing, insulating and protective structure all at once. It has almost no environmental impact and is completely compostable. To maintain the material's compostable property, this construction system has to be developed without any kind of binders or mortar. Additionally, this more reduced and simplified form of construction will not only make it possible to build without any specific expertise, but at the same time ensure resources to be reused or composted at the end of building life.
keywords Expanded Cork, Cork, Material-Based Design, Masonry, Stereotomy, 3D Modeling, 3D Printing, Sustainable Material, Dry-Joint Construction
series eCAADe
email
last changed 2024/04/22 07:10

_id caadria2019_399
id caadria2019_399
authors Houda, Maryam and Dias-da-Costa, Daniel
year 2019
title Data Informed Branch Typologies for Structurally Optimised Curvilinear Surfaces - 3D Printed Mesh Density System (MDS) as Formwork for Concrete Shell Structures.
doi https://doi.org/10.52842/conf.caadria.2019.2.401
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 401-410
summary This research sheds light on the advancement of additive fabrication and its relevance to the construction of curvilinear surfaces. The Mesh Density System (MDS) explored in this paper, is a novel 3D printed dual formwork and reinforcement system for free-form complex concrete geometries. It offers an alternate method to current formwork systems, essentially for thin shell structures. By using multi-cellular distribution and optimised branch structural arrangements, the system optimises form and concrete flow.
keywords Additive Fabrication; Concrete Shells; Evolutionary Algorithms; Permanent Formwork; Structural Optimisation
series CAADRIA
email
last changed 2022/06/07 07:50

_id caadria2019_221
id caadria2019_221
authors Ladron de Guevara, Manuel, Borunda, Luis, Ficca, Jeremy, Byrne, Daragh and Krishnamurti, Ramesh
year 2019
title Robotic Free-Oriented Additive Manufacturing Technique for Thermoplastic Lattice and Cellular Structures
doi https://doi.org/10.52842/conf.caadria.2019.2.333
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 2, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 333-342
summary This paper presents a novel Additive Manufacturing application of situated Robotic Fused Deposition Modeling (RFDM) for thermoplastic cellular and lattice structures, called Free-Oriented Additive Manufacturing (FOAM), to accommodate variations in spatial conditions, deposition direction, and geometry in order to adapt to complex infrastructure settings, thus, breaking the conventional layer-by-layer stacking principle and the constant constraint of locking the tip of the nozzle to the negative Z direction when fabricating at an architectural scale.
keywords Robotic 3D Printing; Situated Fused Deposition; Thermoplastic Lattice Structures
series CAADRIA
email
last changed 2022/06/07 07:52

_id acadia20_176p
id acadia20_176p
authors Lok, Leslie; Zivkovic, Sasa
year 2020
title Ashen Cabin
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 176-181
summary Ashen Cabin, designed by HANNAH, is a small building 3D-printed from concrete and clothed in a robotically fabricated envelope made of irregular ash wood logs. From the ground up, digital design and fabrication technologies are intrinsic to the making of this architectural prototype, facilitating fundamentally new material methods, tectonic articulations, forms of construction, and architectural design languages. Ashen Cabin challenges preconceived notions about material standards in wood. The cabin utilizes wood infested by the Emerald Ash Borer (EAB) for its envelope, which, unfortunately, is widely considered as ‘waste’. At present, the invasive EAB threatens to eradicate most of the 8.7 billion ash trees in North America (USDA, 2019). Due to their challenging geometries, most infested ash trees cannot be processed by regular sawmills and are therefore regarded as unsuitable for construction. Infested and dying ash trees form an enormous and untapped material resource for sustainable wood construction. By implementing high precision 3D scanning and robotic fabrication, the project upcycles Emerald-Ash-Borer-infested ‘waste wood’ into an abundantly available, affordable, and morbidly sustainable building material for the Anthropocene. Using a KUKA KR200/2 with a custom 5hp band saw end effector at the Cornell Robotic Construction Laboratory (RCL), the research team can saw irregular tree logs into naturally curved boards of various and varying thicknesses. The boards are arrayed into interlocking SIP façade panels, and by adjusting the thickness of the bandsaw cut, the robotically carved timber boards can be assembled as complex single curvature surfaces or double-curvature surfaces. The undulating wooden surfaces accentuate the building’s program and yet remain reminiscent of the natural log geometry which they are derived from. The curvature of the wood is strategically deployed to highlight moments of architectural importance such as windows, entrances, roofs, canopies, or provide additional programmatic opportunities such as integrated shelving, desk space, or storage.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id ecaadesigradi2019_057
id ecaadesigradi2019_057
authors Paiva, Ricardo Alexandre
year 2019
title DIGITAL MODERN - 'Towards a new materiality' of Modern Architecture in Fortaleza-Ceará (Brazil).
doi https://doi.org/10.52842/conf.ecaade.2019.1.505
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 1, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 505-512
summary The topic 'Digital Modern' is a metaphor for expressing the importance of the valorization of Modernism in the current stage of capitalism and in the context of the 4th Industrial Revolution, marked also by the inclusion of the virtual/digital in architecture design, "towards a new materiality". Linking, past, present and future, this paper aims to discuss the importance of documentation of the most emblematic modern works of Fortaleza, capital of Ceará (Brazil), using digital technologies, such as the BIM platform and 3D printing, with the goal of contributing to the valorization of memory and conservation of this important architectural heritage.
keywords digital modeling; modern architecture; BIM; digital documentation; Fortaleza-CE (Brazil)
series eCAADeSIGraDi
email
last changed 2022/06/07 08:00

_id caadria2019_632
id caadria2019_632
authors Raspall, Felix, Banon, Carlos and Tay, Jenn Chong
year 2019
title AirTable - Stainless steel printing for functional space frames
doi https://doi.org/10.52842/conf.caadria.2019.1.113
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 113-122
summary In architecture, the use of Additive Manufacturing (AM) technologies has been typically undermined by the long production time, elevated cost to manufacture parts and the low mechanical properties of 3D printed components. As AM becomes faster cheaper and stronger, opportunities for architectures that make creative use of AM to produce functional architectural pieces are emerging. In this paper, we propose and discuss the application of metal AM in complex space frames and the theoretical and practical implications. A functional lightweight metal table by the authors support our hypothesis that AM has a clear application in architecture and furniture design, and that space frames constitutes a promising structural typology. Specifically, we investigate how AM using metal as a material can be used in the application of fabrication of complex space frame structure components and connection details. The paper presents background research and our contribution to the digital design tools, the manufacturing and assembly processes, and the analysis of the performances of a parametrically designed and digitally fabricated large meeting table. Insights from this paper are deployed in an architectural scale project, AIRMesh, a metal 3D-printed pavilion set in the greenery of Gardens by the Bay, Singapore.
keywords Metal Additive Manufacturing; Space Frame; 3D Printing; Furniture Design
series CAADRIA
email
last changed 2022/06/07 08:00

_id ecaadesigradi2019_529
id ecaadesigradi2019_529
authors Rezoug, Amina and Özkar, Mine
year 2019
title When Residents Are Makers:Using Additive Manufacturing for Rehabilitating Modernist Housing Heritage
doi https://doi.org/10.52842/conf.ecaade.2019.2.611
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 2, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 611-618
summary French colonial authorities realized numerous Modernist housing projects in the city of Algiers in the 1950s. Residents, mostly of low-income local communities, have modified these buildings over time to fulfill updated needs in overpopulation. While the government relocated the residents of some complexes to new settlements and demolished the buildings, in some, residences continued to live in and adapt the physical properties of the dwellings for new generations. These residents are already active agents in housing rehabilitation. Their modifications are almost systemic and have a language, inspiring sustainable approaches that are alternative to complete abolishment of architectural heritage. The efforts of the residents can be organized and enhanced with digital fabrication and open source sharing platforms of the maker culture. In pursuit of a rehabilitation strategy to these sites, we formally analyze the dweller modifications and assess the residents' competencies in order to formulate a context-oriented resident-driven do-it-yourself support framework.
keywords DIY; 3d printing; user empowerment; modernist housing heritage
series eCAADeSIGraDi
email
last changed 2022/06/07 07:56

_id caadria2019_648
id caadria2019_648
authors Schumann, Kyle and Johns, Ryan Luke
year 2019
title Airforming - Adaptive Robotic Molding of Freeform Surfaces through Incremental Heat and Variable Pressure
doi https://doi.org/10.52842/conf.caadria.2019.1.033
source M. Haeusler, M. A. Schnabel, T. Fukuda (eds.), Intelligent & Informed - Proceedings of the 24th CAADRIA Conference - Volume 1, Victoria University of Wellington, Wellington, New Zealand, 15-18 April 2019, pp. 33-42
summary Advances in computational modelling and digital fabrication have created both the need and ability for novel strategies of bringing digitally modeled doubly curved surfaces into reality. In this paper, we introduce airforming as a non-contact and formwork-free method for fabricating digitally designed surfaces through the iterative robotic application of heat and air pressure, coupled with sensory feedback. The process lies somewhere between incremental metal fabrication and traditional vacuum forming of plastics. Airforming does not add or subtract material or use any mold or formwork materials that would typically be discarded as waste. Instead, airforming shapes a plastic sheet through the controlled spatial application of heat and the control of pressure and vacuum within an airtight chamber beneath the material. Through our research, we develop and test a method for airforming through 3D scanning and point cloud analysis, evolutionary physics simulation solvers, and robotic-aided actuation and control of heating and pressure systems. Different variations and analysis and workflow methods are explored. We demonstrate and posit potential future applications for the airforming method.
keywords Robotic Production; Digital Fabrication; Incremental Forming; Thermoforming; Freeform Surface
series CAADRIA
email
last changed 2022/06/07 07:56

_id acadia20_148p
id acadia20_148p
authors Vansice, Kyle; Attraya, Rahul; Culligan, Ryan; Johnson, Benton; Sondergaard, Asbjorn; Peters, Nate
year 2020
title Stereoform Slab
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 148-153
summary Stereoform Slab is both a pavilion and a prototype - an exhibition for the 2019 Chicago Architectural Biennial. It is an experiment in how digital form-finding and robotics can be leveraged to rethink the future of concrete construction. Stereoform Slab examines the role of one of the most ubiquitous horizontal elements in the city - the concrete slab, also the most common element in contemporary construction. Using smarter forming systems - in this case, a ruled-surface-derived, robotic hotwire process - the Stereoform Slab prototype proved that the amount of material used and waste generated could be minimized without increasing construction complexity, by about 20% over a conventional system. Stereoform also extends the conventional concrete span (column spacing), specifically in Chicago, from 30’ to 45’. In developing a concrete forming system that affords added flexibility without increasing construction costs, it is possible to reduce embodied carbon significantly. The method allows reducing carbon in buildings that aren’t typically the subject of advanced architectural design or rigorous optimization – conventional buildings that compose a majority of our built environment, and its respective contributions to global carbon emissions. Stereoform is the result of a multi-objective design optimization process. Optimal materialization, according to the compressive/tensile physics present in beam design, was balanced against the fabrication constraints of a singularly ruled-surface, which enables fast form-making using robotic hotwire cutting. SOM and Autodesk collaborated to mirror the approach developed to optimize Stereoform slab as a pavilion, to the building scale, using the multi-objective optimization platform Refinery. Project Refinery allowed the team to create a hyper-responsive system design that could adapt to any number of varying programmatic conditions and loading patterns. The development of this approach is a crucial step in making optimization techniques flexible enough to balance the number of competing parameters in the design process available and accessible to a broader design audience within architecture and engineering.
series ACADIA
type project
email
last changed 2021/10/26 08:03

_id acadia19_178
id acadia19_178
authors Doyle, Shelby Elizabeth; Hunt, Erin Linsey
year 2019
title Dissolvable 3D Printed Formwork
doi https://doi.org/10.52842/conf.acadia.2019.178
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 178-187
summary This research explores the potentials, limitations, and advantages of 3D printing watersoluble formwork for reinforced concrete applications. Using polyvinyl alcohol (PVA) forms and Polylactic Acid (PLA) filament with ground steel tensile reinforcement, this project explores the constraints and opportunities for architects to design and construct reinforced concrete using water soluble 3D printed formwork with embedded reinforcement. Research began with testing small PVA prints for consistency, heat of water-temperature for dissolving, and wall thickness of the printed formwork. Then, dual-extrusion desktop additive manufacturing was used as a method for creating a larger form to test the viability of translating this research into architectural scale applications. This paper describes the background research, materials, methods, fabrication process, and conclusions of this work in progress.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:55

_id acadia19_266
id acadia19_266
authors MacDonald, Katie; Schumann, Kyle; Hauptman, Jonas
year 2019
title Digital Fabrication of Standardless Materials
doi https://doi.org/10.52842/conf.acadia.2019.266
source ACADIA 19:UBIQUITY AND AUTONOMY [Proceedings of the 39th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-59179-7] (The University of Texas at Austin School of Architecture, Austin, Texas 21-26 October, 2019) pp. 266-275
summary Digital fabrication techniques have long been aimed at creating unique geometries and forms from standardized, often industrially produced or processed material. These materials have predictable, uniform geometries which allow the fabrication process to be aimed at producing variation through Computer Numerically Controlled (CNC) milling of topological surfaces from volumetric stock or profiles from sheet material. More recently, digital fabrication techniques have been expanded and categorized to address the inherent variation in a found material. Digital materiallurgy defines an approach where standard techniques are applied to non-standard materials; in form-searching, non-standard materials such as unmilled timber members or chunks of concrete waste are analyzed for optimization within a digital fabrication process. Processes of photogrammetry, 3D scanning, and parametric analysis have been used to advance these methods and minimize part reduction and material waste. In this paper, we explore how such methods may be applied to materials without traditional standards—allowing for materials that are inherently variable in geometry to be made usable and for such eccentricities to be leveraged within a design. This paper uses bamboo as a case study for standardless material, and proposes an integrated digital fabrication method for using such material: (1) material stock analysis using sensing technology, (2) parametric best-fit part selection that optimizes a given piece of material within an assembly, and (3) parametric feedback between available material and the design of an assembly which allows for the assembly to adjust its geometry to a set of available parts.
series ACADIA
type normal paper
email
last changed 2022/06/07 07:59

_id ecaadesigradi2019_318
id ecaadesigradi2019_318
authors Al Bondakji, Louna, Lammich, Anne-Liese and Werner, Liss C.
year 2019
title ViBe (Virtual Berlin) - Immersive Interactive 3D Urban Data Visualization - Immersive interactive 3D urban data visualization
doi https://doi.org/10.52842/conf.ecaade.2019.3.083
source Sousa, JP, Xavier, JP and Castro Henriques, G (eds.), Architecture in the Age of the 4th Industrial Revolution - Proceedings of the 37th eCAADe and 23rd SIGraDi Conference - Volume 3, University of Porto, Porto, Portugal, 11-13 September 2019, pp. 83-90
summary The project investigates the possibility of visualizing open source data in a 3D interactive virtual environment. We propose a new tool, 'ViBe'. We programmed 'ViBe' using Unity for its compatibility with HTC VIVE glasses for virtual reality (VR). ViBe offers an abstract visualization of open source data in a 3D interactive environment. The ViBe environment entails three main topics a) inhabitants, b) environmental factors, and c) land-use; acting as representatives of parameters for cities and urban design. Berlin serves as a case study. The data sets used are divided according to Berlin's twelve administrative districts. The user immerses into the virtual environment where they can choose, using the HTC Vive controllers, which district (or Berlin as a whole) they want information for and which topics they want to be visualized, and they can also teleport back and forth between the different districts. The goal of this project is to represent different urban parameters an abstract simulation where we correlate the corresponding data sets. By experiencing the city through visualized data, ViBe aims to provide the user with a clearer perspective onto the city and the relationship between its urban parameters. ViBe is designed for adults and kids, urban planners, politicians and real estate developers alike.
keywords 3D-Visualization; open source data; immersive virtual reality; interactive ; Unity
series eCAADeSIGraDi
email
last changed 2022/06/07 07:54

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