CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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_id acadia20_236p
id acadia20_236p
authors Anton, Ana; Jipa, Andrei; Reiter, Lex; Dillenburger, Benjamin
year 2020
title Fast Complexity
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 236-241
summary The concrete industry is responsible for 8% of the global CO2 emissions. Therefore, using concrete in more complex and optimized shapes can have a significant benefit to the environment. Digital fabrication with concrete aims to overcome the geometric limitations of standardized formworks and thereby reduce the ecological footprint of the building industry. One of the most significant material economy potentials is in structural slabs because they represent 85% of the weight of multi-story concrete structures. To address this opportunity, Fast Complexity proposes an automated fabrication process for highly optimized slabs with ornamented soffits. The method combines reusable 3D-printed formwork (3DPF) and 3D concrete printing (3DCP). 3DPF uses binder-jetting, a process with submillimetre resolution. A polyester coating is applied to ensure reusability and smooth concrete surfaces otherwise not achievable with 3DCP alone. 3DPF is selectively used only where high-quality finishing is necessary, while all other surfaces are fabricated formwork-free with 3DCP. The 3DCP process was developed interdisciplinary at ETH Zürich and employs a two-component material system consisting of Portland cement mortar and calcium aluminate cement accelerator paste. This fabrication process provides a seamless transition from digital casting to 3DCP in a continuous automated process. Fast Complexity selectively uses two complementary additive manufacturing methods, optimizing the fabrication speed. In this regard, the prototype exhibits two different surface qualities, reflecting the specific resolutions of the two digital processes. 3DCP inherits the fine resolution of the 3DPF strictly for the smooth, visible surfaces of the soffit, for which aesthetics are essential. In contrast, the hidden parts of the slab use the coarse resolution specific to the 3DCP process, not requiring any formwork and implicitly achieving faster fabrication. In the context of an increased interest in construction additive manufacturing, Fast Complexity explicitly addresses the low resolution, lack of geometric freedom, and limited reinforcement options typical to layered extrusion 3DCP, as well as the limited customizability in concrete technology.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id acadia20_192p
id acadia20_192p
authors Doyle, Shelby; Hunt, Erin
year 2020
title Melting 2.0
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 192-197
summary This project presents computational design and fabrication methods for locating standard steel reinforcement within 3D printed water-soluble PVA (polyvinyl alcohol) molds to create non-standard concrete columns. Previous methods from “Melting: Augmenting Concrete Columns with Water Soluble 3D Printed Formwork” and “Dissolvable 3D Printed Formwork: Exploring Additive Manufacturing for Reinforced Concrete” (Doyle & Hunt 2019) were adapted for larger-scale construction, including the introduction of new hardware, development of custom programming strategies, and updated digital fabrication techniques. Initial research plans included 3D printing continuous PVA formwork with a KUKA Agilus Kr10 R1100 industrial robotic arm. However, COVID-19 university campus closures led to fabrication shifting to the author’s home, and this phase instead relied upon a LulzBot TAZ 6 (build volume of 280 mm x 280 mm x 250 mm) with an HS+ (Hardened Steel) tool head (1.2 mm nozzle diameter). Two methods were developed for this project phase: new 3D printing hardware and custom GCode production. The methods were then evaluated in the fabrication of three non-standard columns designed around five standard reinforcement bars (3/8-inch diameter): Woven, Twisted, Aperture. Each test column was eight inches in diameter (the same size as a standard Sonotube concrete form) and 4 feet tall, approximately half the height of an architecturally scaled 8-foot-tall column. Each column’s form was generated from combining these diameter and height restrictions with the constraints of standard reinforcement placement and minimum concrete coverage. The formwork was then printed, assembled, cast, and then submerged in water to dissolve the molds to reveal the cast concrete. This mold dissolving process limits the applicable scale for the work as it transitions from the research lab to the construction site. Therefore, the final column was placed outside with its mold intact to explore if humidity and water alone can dissolve the PVA formwork in lieu of submersion.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id acadia20_516
id acadia20_516
authors Aghaei Meibodi, Mania; Voltl, Christopher; Craney, Ryan
year 2020
title Additive Thermoplastic Formwork for Freeform Concrete Columns
source ACADIA 2020: Distributed Proximities / Volume I: Technical Papers [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95213-0]. Online and Global. 24-30 October 2020. edited by B. Slocum, V. Ago, S. Doyle, A. Marcus, M. Yablonina, and M. del Campo. 516-525.
doi https://doi.org/10.52842/conf.acadia.2020.1.516
summary The degree of geometric complexity a concrete element can assume is directly linked to our ability to fabricate its formwork. Additive manufacturing allows fabrication of freeform formwork and expands the design possibilities for concrete elements. In particular, fused deposition modeling (FDM) 3D printing of thermoplastic is a useful method of formwork fabrication due to the lightweight properties of the resulting formwork and the accessibility of FDM 3D printing technology. The research in this area is in early stages of development, including several existing efforts examining the 3D printing of a single material for formwork— including two medium-scale projects using PLA and PVA. However, the performance of 3D printed formwork and its geometric complexity varies, depending on the material used for 3D printing the formwork. To expand the existing research, this paper reviews the opportunities and challenges of using 3D printed thermoplastic formwork for fabricating custom concrete elements using multiple thermoplastic materials. This research cross-references and investigates PLA, PVA, PETG, and the combination of PLA-PVA as formwork material, through the design and fabrication of nonstandard structural concrete columns. The formwork was produced using robotic pellet extrusion and filament-based 3D printing. A series of case studies showcase the increased geometric freedom achievable in formwork when 3D printing with multiple materials. They investigate the potential variations in fabrication methods and their print characteristics when using different 3D printing technologies and printing materials. Additionally, the research compares speed, cost, geometric freedom, and surface resolution.
series ACADIA
type paper
email
last changed 2023/10/22 12:06

_id ecaade2020_133
id ecaade2020_133
authors Andrade Zandavali, Barbara, Paul Anderson, Joshua and Patel, Chetan
year 2020
title Embodied Learning through Fabrication Aware Design
source Werner, L and Koering, D (eds.), Anthropologic: Architecture and Fabrication in the cognitive age - Proceedings of the 38th eCAADe Conference - Volume 2, TU Berlin, Berlin, Germany, 16-18 September 2020, pp. 145-154
doi https://doi.org/10.52842/conf.ecaade.2020.2.145
summary The contemporary culture of geometry-driven design stands as consequence of an institutionalised segregation between the fields of architecture, structure and construction. In turn, digital design methods that are both material and fabrication aware from the outset create space for uncertainty and the potential for embodied learning. Following this principle, this paper summarises the outcomes of a workshop developed to investigate the contribution of fabrication aware design methods in the production of a masonry block using both analogue and digital manufacturing. Students were to develop and investigate a design, through assembly techniques and configurations orientated around manual hot wire cutting, robotic tooling and three-dimensional printing. Outcomes were manufactured and compared regarding work precision, production time, material efficiency, cost and scalability. The analysis indicated that the most accurate results yielded from the robotic tooling system, and simultaneously exhibited the most efficient use of time, while the three-dimensional printer generated the least material waste, due to the nature of additive production. Fabrication aware design and comparative analysis enabled students to make more informed decisions while the use of rapid prototyping facilitated a relationship between digitalization and materiality allowing for a space in which uncertainty and reflection could be fostered. Reinforcing that fabrication aware design methods can unify the field and provide guidance to designers over multi-lateral aspects of a project.
keywords Fabrication-Aware Design; Rapid Prototyping; Embodiment
series eCAADe
email
last changed 2022/06/07 07:54

_id caadria2020_160
id caadria2020_160
authors Bruce, Caitlin, Sweet, Kevin and Ok, Jeongbin
year 2020
title Closing the Loop - Recycling Waste Plastic
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 1, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 135-144
doi https://doi.org/10.52842/conf.caadria.2020.1.135
summary Worldwide we produce billions of tonnes of waste per year, including a million tonnes of plastic waste. Currently, there are methods for recycling plastic, but these methods can be expensive and time-consuming, resulting in most of the plastic being thrown into the landfill. Because plastic does not fully degrade, it ends up in the ocean and other waterways, poisoning the water with toxins. The purpose of this research is to provide a solution to reducing plastic waste by creating an alternative method of recycling that utilises new technologies such as additive manufacturing, to create a building material that fits into the concept of the circular economy. The findings of this research explored the recycling of plastic by collecting plastic waste such as PLA (Polylactic Acid) from old 3D printed models and other sources. The plastic was recycled into filament for additive manufacturing (AM) and used to print a building component, establishing a foundational proof of concept for the use of recycled plastic as a potential building material.
keywords Additive Manufacturing; 3D Printing; Recycling Plastic ; Recycled Filament ; Waste Plastic
series CAADRIA
email
last changed 2022/06/07 07:54

_id ecaade2020_348
id ecaade2020_348
authors Chiujdea, Ruxandra Stefania and Nicholas, Paul
year 2020
title Design and 3D Printing Methodologies for Cellulose-based Composite Materials
source Werner, L and Koering, D (eds.), Anthropologic: Architecture and Fabrication in the cognitive age - Proceedings of the 38th eCAADe Conference - Volume 1, TU Berlin, Berlin, Germany, 16-18 September 2020, pp. 547-554
doi https://doi.org/10.52842/conf.ecaade.2020.1.547
summary A growing awareness of architecture's environmental responsibility is encouraging a shift from an industrial age to an ecological one. This shift emphasises a new era of materiality, characterised by a special focus on bio-polymers. The potential of these materials is to address unsustainable modes of resource consumption, and to rebalance our relationship with the natural. However, bio-polymers also challenge current design and manufacturing practices, which rely on highly manufactured and standardized materials. In this paper, we present material experiments and digital design and fabrication methodologies for cellulose-based composites, to create porous biodegradable panels. Cellulose, the most abundant bio-polymer on Earth, has potential for differentiated architectural applications. A key limit is the critical role of additive fabrication methods for larger scale elements, which are a subject of ongoing research. In this paper, we describe how controlling the interdependent relationship between the additive manufacturing process and the material grading enables the manipulation of the material's performance, and the related control aspects including printing parameters such as speed, nozzle diameter, air flow, etc., as well as tool path trajectory. Our design exploration responds to the emerging fabrication methods to achieve different levels of porosity and depth which define the geometry of a panel.
keywords cellulose-based composite material; additive manufacturing; material grading; digital fabrication; spatial print trajectory; porous panels
series eCAADe
email
last changed 2022/06/07 07:56

_id ecaade2020_184
id ecaade2020_184
authors Kycia, Agata and Guiducci, Lorenzo
year 2020
title Self-shaping Textiles - A material platform for digitally designed, material-informed surface elements
source Werner, L and Koering, D (eds.), Anthropologic: Architecture and Fabrication in the cognitive age - Proceedings of the 38th eCAADe Conference - Volume 2, TU Berlin, Berlin, Germany, 16-18 September 2020, pp. 21-30
doi https://doi.org/10.52842/conf.ecaade.2020.2.021
summary Despite the cutting edge developments in science and technology, architecture to a large extent still tends to favor form over matter by forcing materials into predefined, often superficial geometries, with functional aspects relegated to materials or energy demanding mechanized systems. Biomaterials research has instead shown a variety of physical architectures in which form and matter are intimately related (Fratzl, Weinkamer, 2007). We take inspiration from the morphogenetic processes taking place in plants' leaves (Sharon et al., 2007), where intricate three-dimensional surfaces originate from in-plane growth distributions, and propose the use of 3D printing on pre-stretched textiles (Tibbits, 2017) as an alternative, material-based, form-finding technique. We 3D print open fiber bundles, analyze the resulting wrinkling phenomenon and use it as a design strategy for creating three-dimensional textile surfaces. As additive manufacturing becomes more and more affordable, materials more intelligent and robust, the proposed form-finding technique has a lot of potential for designing efficient textile structures with optimized structural performance and minimal usage of material.
keywords self-shaping textiles; material form-finding; wrinkling; surface instabilities; bio-inspired design; leaf morphogenesis
series eCAADe
email
last changed 2022/06/07 07:52

_id acadia20_214p
id acadia20_214p
authors Rael, Ronald; San Fratello, Virginia; Curth, Alexander; Arja, Logman
year 2020
title Casa Covida
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 214-219
summary Casa Covida advances large scale earthen additive manufacturing by establishing new methods for the creation of interconnected, partially enclosed dome structures using a lightweight SCARA robotic arm and custom toolpathing software in combination with traditional earthen construction techniques. In the time of Covid-19, digital fabrication and construction are made difficult by a diminished supply chain and the safety concerns associated with a large team. In this project, we use local material, dug from the site itself, and two-three people working outdoors in a socially distanced manner. Three rooms are printed on-site in 500mm intervals by shifting the 3D printer between stations connected by a low-cost 4th-axis constructed from plywood. This system allows virtually simultaneous construction between domes, continuously printing without waiting for drying time on one structure so that a continued cycle of printing can proceed through the three stations 2-4 times a day, thereby minimizing machine downtime. The machine control software used in this project has been developed from the framework of Potterware, a tool built by our team to allow non-technical users to design and 3D print functional ceramics through an interactive web interface.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id ecaade2021_011
id ecaade2021_011
authors Nováková, Kateøina and Vele, Jiøí
year 2021
title Prvok - An experiment with 3D printing large doublecurved concrete structure
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 2, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 137-144
doi https://doi.org/10.52842/conf.ecaade.2021.2.137
summary In this experimental research project we report on the manufacturing process of the first full-size 3D printed concrete structure in our country. The house was 3D printed by an ABB IRB 6700 robot whose range we made fit with the requirements for transportation size and also, its range determined the size and geometry of the house. During the transformation process from sketch to code we involved students to apply computational design methods. We designed the main load bearing structure which had to be thinnest and lightest possible together with its insulation features and printability. We were aware of the world-wide research in this field started by NASA centennial Challenge called 3D-printed-habitat [Roman,2020] as well as start-ups derived from this research [1,2,3,4]. During the project, we investigated the following matters: (1) the relationship between geometry of the wall in model and in practice (2), setting of the robot and the mixture; and (3) stress test of the wall. With the results of the test we aimed at contribution to standardisation of 3D printed structures in ISO/ASTM 52939:2021. The finalized structure, named "Prvok", was made to prove printability of the mixture and stability of the design.
keywords 3D printing; robot; concrete; grasshopper; experiment; house
series eCAADe
email
last changed 2022/06/07 07:58

_id ecaade2020_484
id ecaade2020_484
authors Aguilar, Pavel, Borunda, Luis and Pardal, Cristina
year 2020
title Additive Manufacturing of Variable-Density Ceramics, Photocatalytic and Filtering Slats
source Werner, L and Koering, D (eds.), Anthropologic: Architecture and Fabrication in the cognitive age - Proceedings of the 38th eCAADe Conference - Volume 1, TU Berlin, Berlin, Germany, 16-18 September 2020, pp. 97-106
doi https://doi.org/10.52842/conf.ecaade.2020.1.097
summary Additive Manufacturing (AM) offers the potential development of novel architectural applications of ceramic building components that can be engineered at the level of material to the extent of designing its performance and properties by density variations. This research presents a computational method and fabrication technique emulating complex material behavior via AM of intricate geometries and presents components with photocatalytic and climatic properties. It proposes an innovative application of AM of ceramic components in architecture to explore potential bioclimatic and antipollution performative use. Lattices are defined and manufactured with density variation gradients by tracing rectilinear clay deposition toolpaths that induce porosity intended for fluid filtering and to maximize sun exposure. The design method for photocatalytic, particle filtration and evaporative cooling local characterization introduced by complex patterning elements in architectural envelope slat components processed with radiation analysis influenced design are validated by simulation and experimental testing on specimens manufactured by paste extrusion.
keywords Ceramic 3D Printing; Paste Extrusion; Photocatalytic Filter; Performative Design
series eCAADe
email
last changed 2022/06/07 07:54

_id caadria2020_412
id caadria2020_412
authors Capunaman, Ozguc Bertug
year 2020
title CAM as a Tool for Creative Expression - Informing Digital Fabrication through Human Interaction
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 1, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 243-252
doi https://doi.org/10.52842/conf.caadria.2020.1.243
summary Contemporary digital design and fabrication tools often present deterministic and pre-programmed workflows. This limits the potential for developing a deeper understanding of materials within the process. This paper presents an interactive and adaptive design-fabrication workflow where the user can actively take turns in the fabrication process. The proposed experimental setup utilizes paste extrusion additive manufacturing in tandem with real-time control of an industrial robotic arm. By incorporating a computer-vision based feedback loop, it captures momentary changes in the fabricated artifact introduced by the users to inform the digital representation. Using the updated digital representation, the proposed system can offer simple design hypotheses for the user to evaluate and adapt future toolpaths accordingly. This paper presents the development of the experimental setup and delineates critical concepts and their motivation.
keywords Computer-Aided Design (CAD) and Manufacturing (CAM); Human Computer Interaction; 3D Printing; Interactive Digital Fabrication; Robotic Fabrication
series CAADRIA
email
last changed 2022/06/07 07:54

_id acadia20_594
id acadia20_594
authors Farahbakhsh, Mehdi; Kalantar, Negar; Rybkowski, Zofia
year 2020
title Impact of Robotic 3D Printing Process Parameters on Bond Strength
source ACADIA 2020: Distributed Proximities / Volume I: Technical Papers [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95213-0]. Online and Global. 24-30 October 2020. edited by B. Slocum, V. Ago, S. Doyle, A. Marcus, M. Yablonina, and M. del Campo. 594-603.
doi https://doi.org/10.52842/conf.acadia.2020.1.594
summary Additive manufacturing (AM), also known as 3D printing, offers advantages over traditional construction technologies, increasing material efficiency, fabrication precision, and speed. However, many AM projects in academia and industrial institutions do not comply with building codes. Consequently, they are not considered safe structures for public utilization and have languished as exhibition prototypes. While three discrete scales—micro, mezzo, and macro—are investigated for AM with paste in this paper, structural integrity has been tackled on the mezzo scale to investigate the impact of process parameters on the bond strength between layers in an AM process. Real-world material deposition in a robotic-assisted AM process is subject to environmental factors such as temperature, humidity, the load of upper layers, the pressure of the nozzle on printed layers, etc. Those factors add a secondary geometric characteristic to the printed objects that was missing in the initial digital model. This paper introduces a heuristic workflow for investigating the impacts of three selective process parameters on the bond strength between layers of paste in the robotic-assisted AM of large-scale structures. The workflow includes a method for adding the secondary geometrical characteristic to the initial 3D model by employing X-ray computerized tomography (CT) scanning, digital image processing, and 3D reconstruction. Ultimately, the proposed workflow offers a pattern library that can be used by an architect or artificial intelligence (AI) algorithms in automated AM processes to create robust architectural forms.
series ACADIA
type paper
email
last changed 2023/10/22 12:06

_id ecaade2020_456
id ecaade2020_456
authors Farinea, Chiara, Awad, Lana, Dubor, Alex and El Atab, Mohamad
year 2020
title Integrating biophotovoltaic and cyber-physical technologies into a 3D printed wall
source Werner, L and Koering, D (eds.), Anthropologic: Architecture and Fabrication in the cognitive age - Proceedings of the 38th eCAADe Conference - Volume 2, TU Berlin, Berlin, Germany, 16-18 September 2020, pp. 463-472
doi https://doi.org/10.52842/conf.ecaade.2020.2.463
summary The research presented in this paper investigates the development of "3D printed ceramic green wall", a technological Nature Based Solution (NBS) aimed at regenerating urban areas by improving spatial quality and sustainability through clean and autonomous energy production. Building upon previous research, the challenge of this system is to adapt additive manufacturing processes of ceramic 3D printing with biophotovoltaic systems while simultaneously developing digital and cyber-physical frameworks to generate site and user responsive design and autonomous solutions that optimize system performance and energy generation. The paper explores the complex design negotiations between these drivers, focusing particularly on their performance optimization, and finally highlights the system potential as exemplified through a successful implementation of a 1:1 site responsive wall prototype.
keywords Nature based solutions; biophotovoltaic systems; additive manufacturing; responsive design; cyber-physical networks; augmented reality
series eCAADe
email
last changed 2022/06/07 07:55

_id sigradi2020_312
id sigradi2020_312
authors Farrokhsiar, Paniz; Gursoy, Benay
year 2020
title Robotic Sketching: A Study on Robotic Clay 3D Printing
source SIGraDi 2020 [Proceedings of the 24th Conference of the Iberoamerican Society of Digital Graphics - ISSN: 2318-6968] Online Conference 18 - 20 November 2020, pp. 312-319
summary Digital fabrication tools are typically employed to materialize a fixed design. Design limits the choice of material; Natural material behavior may consider as flaws in the fabrication. What if these tools and material behaviors being used as sketching tools to generate new design ideas? In this paper, we present a workflow in which digital fabrication tools, specifically robotic arms, are used as sketching tools. It is called robotic sketching; The goal is to sketch with effects of fabrication settings on emerging behaviors of materials in first steps of design. We exemplify this workflow with a case on robotic clay 3D printing.
keywords Digital fabrication, Sketching, Additive manufacturing, 3D printing with clay, Robotic
series SIGraDi
email
last changed 2021/07/16 11:49

_id acadia20_164p
id acadia20_164p
authors Lange, Christian; Ratoi, Lidia; Co Lim, Dominic; Hu, Jason; Baker, David M.; Yu, Vriko; Thompson, Phil
year 2020
title Reformative Coral Habitats
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 164-169
summary Coral reefs are some of the most diverse ecologies in the marine world. They are the habitat to tens of thousands of different marine species. However, these wildlife environments are endangered across the globe. Recent research estimates that around 75 percent of the remaining coral reefs are currently under threat. In 2018 after a devastating storm, Hong Kong lost around 80% of its existing corals. Consequently, a team consisting of marine biologists and architects at The University of Hong Kong has developed a series of performative structures that have been deployed in the city's waters in July 2020, intending to aid new coral growth over the coming years. The project was commissioned by the Agriculture, Fisheries, and Conservation Department (AFCD) and is part of an ongoing active management measure for coral restoration in Hoi Ha Wan Marine Park in Hong Kong. The following objectives were defined as part of the design and fabrication research of the project. To develop a design strategy that builds on the concept of biomimicry to allow for complex spaces to occur that would provide attributes against the detachment of the inserted coral fragment, hence could enhance a diverse marine life specific to the context of the cities water conditions. To generate an efficient printing path that accommodates the specific morphological design criteria and ensures structural integrity and the functional aspects of the design. To develop an efficient fabrication process with a DIW 3D printing methodology that considers warping, shrinkage, and cracking in the clay material. The research team developed a method that combined an algorithmic design approach for the design of different geometries with a digital additive manufacturing process utilizing robotic 3D clay printing. The overall fabrication strategy for the complex and large pieces sought to ensure structural longevity, optimize production time, and tackle the involved double-sided printing method. Overall, 128 tiles were printed, covering roughly 40sqm of the seabed.
series ACADIA
type project
email
last changed 2021/10/26 08:03

_id caadria2020_409
id caadria2020_409
authors Naboni, Roberto and Paparella, Giulio
year 2020
title Circular Concrete Construction Through Additive FDM Formwork
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 1, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 233-242
doi https://doi.org/10.52842/conf.caadria.2020.1.233
summary One of the major downsides of concrete construction is the difficulty to be adapted, modified and deconstructed. In this work, we look at the potential enabled by the use of Additive Formwork based on Fused Deposition Modelling, in order to design and manufacture structural elements which can be assembled and disassembled easily. We call this new typology of structures Circular Concrete Construction. The paper illustrates an integrated computational workflow, which encompasses design and fabrication. Technological aspects of the 3D printed formwork and its application in reversible node and strut connections are described, with reference to the material and structural aspects, as well as prototyping experiments. The work is a proof of concept that opens perspectives for a new type of reversible concrete construction.
keywords Circular Concrete Construction; Additive Formwork; Additive Manufacturing; Digital Fabrication
series CAADRIA
email
last changed 2022/06/07 07:59

_id sigradi2020_306
id sigradi2020_306
authors Raspall, Felix; Banon, Carlos; Maheshwary, Sourabh
year 2020
title Timescapes: Design and Additive Manufacturing Workflows for freeform, ornamental architectural surfaces
source SIGraDi 2020 [Proceedings of the 24th Conference of the Iberoamerican Society of Digital Graphics - ISSN: 2318-6968] Online Conference 18 - 20 November 2020, pp. 306-311
summary The application of Additive Manufacturing in architecture is an emerging research trend. Most of the research focuses on large-scale concrete and clay printing and, however, overlooks Fused Filament Fabrication (FFF), the most ubiquitous and inexpensive printing technology. Reasons for this include FFF’s reduced build volume, low mechanical resistance, and long printing times. In this research, the use of FFF for the construction of ornamental architectural surfaces is proposed, developed, and tested in a permanent, full-scale project. A discussion on the digital workflows, design, manufacturing, and assembly processes is presented, leading to a conclusion and outlook based on the evidence collected and highlighting the key advantages and main challenges of using FFF in architecture.
keywords Additive manufacturing, Freeform architecture, Ornament, Fused filament fabrication, Parametric architecture
series SIGraDi
email
last changed 2021/07/16 11:49

_id sigradi2020_371
id sigradi2020_371
authors Scheeren, Rodrigo; Sperling, David M.
year 2020
title Flexible multi-scalar system: 3D printing of modular components for adaptable tensioned structures
source SIGraDi 2020 [Proceedings of the 24th Conference of the Iberoamerican Society of Digital Graphics - ISSN: 2318-6968] Online Conference 18 - 20 November 2020, pp. 371-376
summary In face of the improvement of additive manufacturing techniques for architecture and construction, the paper presents a design experiment that aims to demonstrate the feasibility of using an accessible technology such as a 3D desktop printer for the creation of low-cost artifacts. Based on the "research by design" method and "multi-scalar modeling" approach, it shows the creation of a digitally manufactured architectural component that can integrate as a final product a lightweight and flexible construction system. The result can be geometrically adapted and applied to canopies or facades, achieving an interface between high and low technologies.
keywords Digital fabrication, 3D printing, Architectural design, Multi-scalar system, High-Low tech
series SIGraDi
email
last changed 2021/07/16 11:49

_id sigradi2020_283
id sigradi2020_283
authors Shiordia Lopez, Rodrigo
year 2020
title Large Format FDM Printing of Recycled Plastic Pellets: Closing Consumer Cycles in the fabrication of meso scale objects
source SIGraDi 2020 [Proceedings of the 24th Conference of the Iberoamerican Society of Digital Graphics - ISSN: 2318-6968] Online Conference 18 - 20 November 2020, pp. 283-290
summary Fused Material Deposition (FDM) is a widely used technology for desktop 3d printing which has the potential to close consumer cycles by printing recycled materials. However, its use in architectural scale applications has still to be further explored. This paper presents the design, construction and implementation of a 3d printing system of recycled plastic pellets. We describe the device, its systems and parameters, as well as the custom tool path calculations and material experiments. We argue for this technology as a viable way of implementing FDM on larger scales and identify key challenges that present themselves as we explore the fabrication of meso scale formal artifacts.
keywords 3D printing, FDM Printing, Recycled materials, digital and robotic fabrication, additive manufacturing
series SIGraDi
email
last changed 2021/07/16 11:49

_id caadria2020_332
id caadria2020_332
authors Taseva, Yoana, Eftekhar, Nik, Kwon, Hyunchul, Leschok, Matthias and Dillenburger, Benjamin
year 2020
title Large-Scale 3D Printing for Functionally-Graded Facade
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 1, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 183-192
doi https://doi.org/10.52842/conf.caadria.2020.1.183
summary Additive manufacturing (AM) technologies such as fused deposition modeling (FDM) have been gaining ground in architecture due to their potential to fabricate geometrically complex building components with integrated functionality. With that in mind, this paper showcases a novel design and fabrication strategy for the production of functionally graded façade elements. Three functional integrations are investigated: gradient infill structures (Figure 1), a non-orthogonal discretization approach for 3D-printed façade elements, and an integrated snapping panel-to-panel connection system. The presented process is then incorporated into a large-scale demonstrator consisting of eight individual façade-panel elements. This paper first presents a prototypical approach for a large-scale, graded 3D-printed facade system with non-standard discretization and then opens the discussion to further related challenges.
keywords Large-scale 3D Printing; Freeform Façade; Functional Integration; Complex 3D Assembly Connection
series CAADRIA
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