CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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Hits 1 to 20 of 653

_id acadia20_202p
id acadia20_202p
authors Battaglia, Christopher A.; Verian, Kho; Miller, Martin F.
year 2020
title DE:Stress Pavilion
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 202-207
summary Print-Cast Concrete investigates concrete 3D printing utilizing robotically fabricated recyclable green sand molds for the fabrication of thin shell architecture. The presented process expedites the production of doubly curved concrete geometries by replacing traditional formwork casting or horizontal corbeling with spatial concrete arching by developing a three-dimensional extrusion path for deposition. Creating robust non-zero Gaussian curvature in concrete, this method increases fabrication speed for mass customized elements eliminating two-part mold casting by combining robotic 3D printing and extrusion casting. Through the casting component of this method, concrete 3D prints have greater resolution along the edge condition resulting in tighter assembly tolerances between multiple aggregated components. Print-Cast Concrete was developed to produce a full-scale architectural installation commissioned for Exhibit Columbus 2019. The concrete 3D printed compression shell spanned 12 meters in length, 5 meters in width, and 3 meters in height and consisted of 110 bespoke panels ranging in weight of 45 kg to 160 kg per panel. Geometrical constraints were determined by the bounding box of compressed sand mold blanks and tooling parameters of both CNC milling and concrete extrusion. Using this construction method, the project was able to be assembled and disassembled within the timeframe of the temporary outdoor exhibit, produce <1% of waste mortar material in fabrication, and utilize 60% less material to construct than cast-in-place construction. Using the sand mold to contain geometric edge conditions, the Print-Cast technique allows for precise aggregation tolerances. To increase the pavilions resistance to shear forces, interlocking nesting geometries are integrated into each edge condition of the panels with .785 radians of the undercut. Over extruding strategically during the printing process casts the undulating surface with accuracy. When nested together, the edge condition informs both the construction logic of the panel’s placement and orientation for the concrete panelized shell.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id ecaade2021_011
id ecaade2021_011
authors Nováková, Kateøina and Vele, Jiøí
year 2021
title Prvok - An experiment with 3D printing large doublecurved concrete structure
doi https://doi.org/10.52842/conf.ecaade.2021.2.137
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 2, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 137-144
summary In this experimental research project we report on the manufacturing process of the first full-size 3D printed concrete structure in our country. The house was 3D printed by an ABB IRB 6700 robot whose range we made fit with the requirements for transportation size and also, its range determined the size and geometry of the house. During the transformation process from sketch to code we involved students to apply computational design methods. We designed the main load bearing structure which had to be thinnest and lightest possible together with its insulation features and printability. We were aware of the world-wide research in this field started by NASA centennial Challenge called 3D-printed-habitat [Roman,2020] as well as start-ups derived from this research [1,2,3,4]. During the project, we investigated the following matters: (1) the relationship between geometry of the wall in model and in practice (2), setting of the robot and the mixture; and (3) stress test of the wall. With the results of the test we aimed at contribution to standardisation of 3D printed structures in ISO/ASTM 52939:2021. The finalized structure, named "Prvok", was made to prove printability of the mixture and stability of the design.
keywords 3D printing; robot; concrete; grasshopper; experiment; house
series eCAADe
email
last changed 2022/06/07 07:58

_id acadia20_516
id acadia20_516
authors Aghaei Meibodi, Mania; Voltl, Christopher; Craney, Ryan
year 2020
title Additive Thermoplastic Formwork for Freeform Concrete Columns
doi https://doi.org/10.52842/conf.acadia.2020.1.516
source ACADIA 2020: Distributed Proximities / Volume I: Technical Papers [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95213-0]. Online and Global. 24-30 October 2020. edited by B. Slocum, V. Ago, S. Doyle, A. Marcus, M. Yablonina, and M. del Campo. 516-525.
summary The degree of geometric complexity a concrete element can assume is directly linked to our ability to fabricate its formwork. Additive manufacturing allows fabrication of freeform formwork and expands the design possibilities for concrete elements. In particular, fused deposition modeling (FDM) 3D printing of thermoplastic is a useful method of formwork fabrication due to the lightweight properties of the resulting formwork and the accessibility of FDM 3D printing technology. The research in this area is in early stages of development, including several existing efforts examining the 3D printing of a single material for formwork— including two medium-scale projects using PLA and PVA. However, the performance of 3D printed formwork and its geometric complexity varies, depending on the material used for 3D printing the formwork. To expand the existing research, this paper reviews the opportunities and challenges of using 3D printed thermoplastic formwork for fabricating custom concrete elements using multiple thermoplastic materials. This research cross-references and investigates PLA, PVA, PETG, and the combination of PLA-PVA as formwork material, through the design and fabrication of nonstandard structural concrete columns. The formwork was produced using robotic pellet extrusion and filament-based 3D printing. A series of case studies showcase the increased geometric freedom achievable in formwork when 3D printing with multiple materials. They investigate the potential variations in fabrication methods and their print characteristics when using different 3D printing technologies and printing materials. Additionally, the research compares speed, cost, geometric freedom, and surface resolution.
series ACADIA
type paper
email
last changed 2023/10/22 12:06

_id acadia20_236p
id acadia20_236p
authors Anton, Ana; Jipa, Andrei; Reiter, Lex; Dillenburger, Benjamin
year 2020
title Fast Complexity
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 236-241
summary The concrete industry is responsible for 8% of the global CO2 emissions. Therefore, using concrete in more complex and optimized shapes can have a significant benefit to the environment. Digital fabrication with concrete aims to overcome the geometric limitations of standardized formworks and thereby reduce the ecological footprint of the building industry. One of the most significant material economy potentials is in structural slabs because they represent 85% of the weight of multi-story concrete structures. To address this opportunity, Fast Complexity proposes an automated fabrication process for highly optimized slabs with ornamented soffits. The method combines reusable 3D-printed formwork (3DPF) and 3D concrete printing (3DCP). 3DPF uses binder-jetting, a process with submillimetre resolution. A polyester coating is applied to ensure reusability and smooth concrete surfaces otherwise not achievable with 3DCP alone. 3DPF is selectively used only where high-quality finishing is necessary, while all other surfaces are fabricated formwork-free with 3DCP. The 3DCP process was developed interdisciplinary at ETH Zürich and employs a two-component material system consisting of Portland cement mortar and calcium aluminate cement accelerator paste. This fabrication process provides a seamless transition from digital casting to 3DCP in a continuous automated process. Fast Complexity selectively uses two complementary additive manufacturing methods, optimizing the fabrication speed. In this regard, the prototype exhibits two different surface qualities, reflecting the specific resolutions of the two digital processes. 3DCP inherits the fine resolution of the 3DPF strictly for the smooth, visible surfaces of the soffit, for which aesthetics are essential. In contrast, the hidden parts of the slab use the coarse resolution specific to the 3DCP process, not requiring any formwork and implicitly achieving faster fabrication. In the context of an increased interest in construction additive manufacturing, Fast Complexity explicitly addresses the low resolution, lack of geometric freedom, and limited reinforcement options typical to layered extrusion 3DCP, as well as the limited customizability in concrete technology.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id sigradi2020_297
id sigradi2020_297
authors Arboleda Pardo, Juan Gabriel; García-Alvarado, Rodrigo; Martínez Rocamora, Alejandro
year 2020
title BIM-modeling and programming of curved concrete walls for 3D-printed construction
source SIGraDi 2020 [Proceedings of the 24th Conference of the Iberoamerican Society of Digital Graphics - ISSN: 2318-6968] Online Conference 18 - 20 November 2020, pp. 297-305
summary This article presents the parametric design and modeling in BIM of curved walls for 3d-printed construction in concrete, seeking to manage the reduction of materials and construction execution times, and enhance its architectural expression. The process described here is structured in the following phases: (i) conceptual preliminary design exploration, defining formal parameters in Revit, (ii) parametric modeling with Dynamo and Revit, (iii) integration of structural validation and printing programming of the robotic arm, and examples of execution with 3D-printed construction.
keywords BIM, Parametric programming, 3D-printed Construction, Curved wall, Digital fabrication
series SIGraDi
email
last changed 2021/07/16 11:49

_id caadria2020_160
id caadria2020_160
authors Bruce, Caitlin, Sweet, Kevin and Ok, Jeongbin
year 2020
title Closing the Loop - Recycling Waste Plastic
doi https://doi.org/10.52842/conf.caadria.2020.1.135
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 1, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 135-144
summary Worldwide we produce billions of tonnes of waste per year, including a million tonnes of plastic waste. Currently, there are methods for recycling plastic, but these methods can be expensive and time-consuming, resulting in most of the plastic being thrown into the landfill. Because plastic does not fully degrade, it ends up in the ocean and other waterways, poisoning the water with toxins. The purpose of this research is to provide a solution to reducing plastic waste by creating an alternative method of recycling that utilises new technologies such as additive manufacturing, to create a building material that fits into the concept of the circular economy. The findings of this research explored the recycling of plastic by collecting plastic waste such as PLA (Polylactic Acid) from old 3D printed models and other sources. The plastic was recycled into filament for additive manufacturing (AM) and used to print a building component, establishing a foundational proof of concept for the use of recycled plastic as a potential building material.
keywords Additive Manufacturing; 3D Printing; Recycling Plastic ; Recycled Filament ; Waste Plastic
series CAADRIA
email
last changed 2022/06/07 07:54

_id acadia20_192p
id acadia20_192p
authors Doyle, Shelby; Hunt, Erin
year 2020
title Melting 2.0
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 192-197
summary This project presents computational design and fabrication methods for locating standard steel reinforcement within 3D printed water-soluble PVA (polyvinyl alcohol) molds to create non-standard concrete columns. Previous methods from “Melting: Augmenting Concrete Columns with Water Soluble 3D Printed Formwork” and “Dissolvable 3D Printed Formwork: Exploring Additive Manufacturing for Reinforced Concrete” (Doyle & Hunt 2019) were adapted for larger-scale construction, including the introduction of new hardware, development of custom programming strategies, and updated digital fabrication techniques. Initial research plans included 3D printing continuous PVA formwork with a KUKA Agilus Kr10 R1100 industrial robotic arm. However, COVID-19 university campus closures led to fabrication shifting to the author’s home, and this phase instead relied upon a LulzBot TAZ 6 (build volume of 280 mm x 280 mm x 250 mm) with an HS+ (Hardened Steel) tool head (1.2 mm nozzle diameter). Two methods were developed for this project phase: new 3D printing hardware and custom GCode production. The methods were then evaluated in the fabrication of three non-standard columns designed around five standard reinforcement bars (3/8-inch diameter): Woven, Twisted, Aperture. Each test column was eight inches in diameter (the same size as a standard Sonotube concrete form) and 4 feet tall, approximately half the height of an architecturally scaled 8-foot-tall column. Each column’s form was generated from combining these diameter and height restrictions with the constraints of standard reinforcement placement and minimum concrete coverage. The formwork was then printed, assembled, cast, and then submerged in water to dissolve the molds to reveal the cast concrete. This mold dissolving process limits the applicable scale for the work as it transitions from the research lab to the construction site. Therefore, the final column was placed outside with its mold intact to explore if humidity and water alone can dissolve the PVA formwork in lieu of submersion.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id cdrf2019_297
id cdrf2019_297
authors H. Mohamed, D. W. Bao, and R. Snooks
year 2020
title Super Composite: Carbon Fibre Infused 3D Printed Tectonics
doi https://doi.org/https://doi.org/10.1007/978-981-33-4400-6_28
source Proceedings of the 2020 DigitalFUTURES The 2nd International Conference on Computational Design and Robotic Fabrication (CDRF 2020)
summary This research posits an innovative process of embedding carbon fibre as the primary structure within large-scale polymer 3D printed intricate architectural forms. The design and technical implications of this research are explored and demonstrated through two proto-architectural projects, Cloud Affects and Unclear Cloud, developed by the RMIT Architecture Snooks Research Lab. These projects are designed through a tectonic approach that we describe as a super composite – an approach that creates a compression of tectonics through algorithmic selforganisation and advanced manufacturing. Framed within a critical view of the lineage of polymer 3D printing and high tech fibres in the field of architectural design, the research outlines the limitations of existing robotic processes employed in contemporary carbon fibre fabrication. In response, the paper proposes an approach we describe asInfused Fibre Reinforced Plastic (IFRP) as a novel fabrication method for intricate geometries. This method involves 3D printing of sacrificial formwork conduits within the skin of complex architectural forms that are infused with continuous carbon fibre structural elements. Through detailed observation and critical review of Cloud Affects and Unclear Cloud (Fig. 2), the paper assesses innovations and challenges of this research in areas including printing, detailing, structural analysis and FEA modelling. The paper notes how these techniques have been refined through the iterative design of the two projects, including the development of fibre distribution mapping to optimise the structural performance.
series cdrf
email
last changed 2022/09/29 07:51

_id caadria2020_434
id caadria2020_434
authors Lange, Christian, Ratoi, Lidia and Co, Dominic Lim
year 2020
title Reformative Coral Habitats - Rethinking Artificial Reef structures through a robotic 3D clay printing method.
doi https://doi.org/10.52842/conf.caadria.2020.2.463
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 2, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 463-472
summary In 2018 after Typhoon Mangkhut hit Hong Kong, the city lost around 80% of its existing corals. As a consequence, a team consisting of marine biologists and architects have developed a series of performative structures that will be deployed in Hong Kong waters intending to aid new coral growth over the coming years. This paper describes the present research that focuses on the design and fabrication of artificial reef structures utilizing a robotic 3d clay printing method addressing the specificities of Hong Kong marine ecologies. The paper describes further the algorithmic design methodology, the optimization processes in the generation of the printing path, and the methodology for the fabrication processes during the production cycle to achieve even quality and prevent cracking during the drying process.
keywords Digital Fabrication; 3D clay printing; Artificial Coral Reefs; Computational Design
series CAADRIA
email
last changed 2022/06/07 07:52

_id caadria2020_062
id caadria2020_062
authors Lu, Ming and Yuan, Philip F.
year 2020
title A New Algorithm to Get Optimized Target Plane on 6-Axis Robot For Fabrication
doi https://doi.org/10.52842/conf.caadria.2020.2.393
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 2, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 393-402
summary In usual robotic fabrication by 6 axis industrial robot such as KUKA ,ABB and other brands ,the usual robot's 4th ,5th and 6th axis is exactly converge in one point .When this type robot (pieper) is doing movement commands ,setting the degree of 4th axis close to zero is an ideal condition for motion stability ,especially for putting device which connect to tool head on 4th axis arm part.In plastic melting or others print which not cares the rotation angle about the printing direction(the printing direction means the effector's output normal direction vector, KUKA is X axis,ABB is Z axis) ,the optimization of 4th axis technology not only makes printing stable but also makes better quality for printing.The paper introduces a new algorithm to get the analytics solution.The algorithm is clear explained by mathematics and geometry ways. At the end of paper, a grasshopper custom plugin is provided ,which contains this new algorithm ,with this plugin, people can get the optimized target path plane more easily.
keywords 3D printing; brick fabrication; robotic; optimization algorithm; grasshopper plugin
series CAADRIA
email
last changed 2022/06/07 07:59

_id ijac202018404
id ijac202018404
authors Paul Nicholas, Gabriella Rossi, Ella Williams, Michael Bennett and Tim Schork
year 2020
title Integrating real-time multi-resolution scanning and machine learning for Conformal Robotic 3D Printing in Architecture
source International Journal of Architectural Computing vol. 18 - no. 4, 371–384
summary Robotic 3D printing applications are rapidly growing in architecture, where they enable the introduction of new materials and bespoke geometries. However, current approaches remain limited to printing on top of a flat build bed. This limits robotic 3D printing’s impact as a sustainable technology: opportunities to customize or enhance existing elements, or to utilize complex material behaviour are missed. This paper addresses the potentials of conformal 3D printing and presents a novel and robust workflow for printing onto unknown and arbitrarily shaped 3D substrates. The workflow combines dual-resolution Robotic Scanning, Neural Network prediction and printing of PETG plastic. This integrated approach offers the advantage of responding directly to unknown geometries through automated performance design customization. This paper firstly contextualizes the work within the current state of the art of conformal printing. We then describe our methodology and the design experiment we have used to test it. We lastly describe the key findings, potentials and limitations of the work, as well as the next steps in this research.
keywords Conformal printing, robotic fabrication, 3D scanning, neural networks, industry 4.0
series journal
email
last changed 2021/06/03 23:29

_id cdrf2019_255
id cdrf2019_255
authors Qian Wan, Li Wang, and Guowei Ma
year 2020
title Adaptable Tool-Path Planning Method for 3D Concrete Printing Based on the Mapping Method
doi https://doi.org/https://doi.org/10.1007/978-981-33-4400-6_24
source Proceedings of the 2020 DigitalFUTURES The 2nd International Conference on Computational Design and Robotic Fabrication (CDRF 2020)
summary 3D concrete printing (3DCP) has been successfully and widely applied in the fields of civil structure, infrastructure, architectural decoration etc.,due to its unique advantages of automation and flexibility, and has shown great potential for development. One of the key steps in the execution of 3DCP is the toolpath planning process. However, 3DCP typically utilize the flowable composite materials which changes with time, and it is easy to induce interface joints or filling defects due to uneven path distribution when constructing the irregularshaped construction. To solve the problem of printing path planning in 3DCP, this paper proposes tool-path planning based on mapping method, which integrates the rheology and necessary continuity of concrete materials into the printing process parameters, improves the mutual adaptability of printing process and material characteristics, improves the continuity of printing, the compactness of filling, and then ensures the stability and durability of printing structure.
series cdrf
email
last changed 2022/09/29 07:51

_id sigradi2020_283
id sigradi2020_283
authors Shiordia Lopez, Rodrigo
year 2020
title Large Format FDM Printing of Recycled Plastic Pellets: Closing Consumer Cycles in the fabrication of meso scale objects
source SIGraDi 2020 [Proceedings of the 24th Conference of the Iberoamerican Society of Digital Graphics - ISSN: 2318-6968] Online Conference 18 - 20 November 2020, pp. 283-290
summary Fused Material Deposition (FDM) is a widely used technology for desktop 3d printing which has the potential to close consumer cycles by printing recycled materials. However, its use in architectural scale applications has still to be further explored. This paper presents the design, construction and implementation of a 3d printing system of recycled plastic pellets. We describe the device, its systems and parameters, as well as the custom tool path calculations and material experiments. We argue for this technology as a viable way of implementing FDM on larger scales and identify key challenges that present themselves as we explore the fabrication of meso scale formal artifacts.
keywords 3D printing, FDM Printing, Recycled materials, digital and robotic fabrication, additive manufacturing
series SIGraDi
email
last changed 2021/07/16 11:49

_id ecaade2020_484
id ecaade2020_484
authors Aguilar, Pavel, Borunda, Luis and Pardal, Cristina
year 2020
title Additive Manufacturing of Variable-Density Ceramics, Photocatalytic and Filtering Slats
doi https://doi.org/10.52842/conf.ecaade.2020.1.097
source Werner, L and Koering, D (eds.), Anthropologic: Architecture and Fabrication in the cognitive age - Proceedings of the 38th eCAADe Conference - Volume 1, TU Berlin, Berlin, Germany, 16-18 September 2020, pp. 97-106
summary Additive Manufacturing (AM) offers the potential development of novel architectural applications of ceramic building components that can be engineered at the level of material to the extent of designing its performance and properties by density variations. This research presents a computational method and fabrication technique emulating complex material behavior via AM of intricate geometries and presents components with photocatalytic and climatic properties. It proposes an innovative application of AM of ceramic components in architecture to explore potential bioclimatic and antipollution performative use. Lattices are defined and manufactured with density variation gradients by tracing rectilinear clay deposition toolpaths that induce porosity intended for fluid filtering and to maximize sun exposure. The design method for photocatalytic, particle filtration and evaporative cooling local characterization introduced by complex patterning elements in architectural envelope slat components processed with radiation analysis influenced design are validated by simulation and experimental testing on specimens manufactured by paste extrusion.
keywords Ceramic 3D Printing; Paste Extrusion; Photocatalytic Filter; Performative Design
series eCAADe
email
last changed 2022/06/07 07:54

_id acadia20_108p
id acadia20_108p
authors Akbarzadeh, Masoud; Ghomi, Ali Tabatabaie; Bolhassani, Mohammad; Akbari, Mostafa; Seyedahmadian, Alireza; Papalexiou, Konstantinos
year 2020
title Saltatur
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 108-113.
summary The Saltatur (Dancer in Latin) demonstrates innovative research in the design and fabrication of a prefab structure consisting of spatial concrete nodes assembled in a compression-only configuration. The compression-only body is kept in equilibrium using the post-tensioning steel rods at the top and the bottom of the structure, supporting an ultra-thin glass structure on its top. A node-based assembly was considered as a method of construction. An innovative detailing was developed that allows locking each member in its exact location in the body, obviating the need for a particular assembly sequence. A bespoke steel connection transfers the tensile forces between the concrete members effectively. Achieving a high level of efficiency in utilizing concrete for spatial systems requires a robust and powerful structural design and fabrication approach that has been meticulously exhibited in this project. The structural form of the project was developed using a three-dimensional geometry-based structural design method known as 3D Graphic Statics with precise control over the magnitude of the lateral forces in the system. The entire concrete body of the structure is held in compression by the tension ties at the top and bottom of the structure with no horizontal reactions at the supports. This particular internal distribution of forces in the form of the compression-only body reduces the bending moment in the system and, therefore, the required mass to span such a distance.
series ACADIA
type project
email
last changed 2021/10/26 08:03

_id ecaade2020_427
id ecaade2020_427
authors Akçay Kavakoglu, Ayºegül
year 2020
title Beyond Material - Digital Tectonics of Fabric and Concrete
doi https://doi.org/10.52842/conf.ecaade.2020.1.089
source Werner, L and Koering, D (eds.), Anthropologic: Architecture and Fabrication in the cognitive age - Proceedings of the 38th eCAADe Conference - Volume 1, TU Berlin, Berlin, Germany, 16-18 September 2020, pp. 89-96
summary Fabric formwork, known as the casting concrete with flexible fabric molds, frees the nature of the material, which is fluidity; hence, its tectonics. This paper examines the tectonics of concrete and fabric through computational design and analog methods. During this examination, fabrigami technique is used to foresee the intuitive act of concrete within the fabric mold concerning the computational model. Fabrigami use in fabric formwork allows the emergence of a dynamic fabric mold system revealing form variations.
keywords fabric formwork, fabrigami, folding, dynamic mold
series eCAADe
email
last changed 2022/06/07 07:54

_id acadia20_208p
id acadia20_208p
authors Bernier-Lavigne, Samuel
year 2020
title Object-Field
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 208-213
summary This project aims to continue the correlative study between two fundamental entities of digital architecture: the object and the field. Following periods of experimentations on the ""field"" (materialization of flows of data through animation), the ""field of objects"" (parametricism), the ""object"" (OOO), we investigate the last possible interaction remaining: the ""object-field,"" by merging the formal characteristics of the object with the structural flow of its internal field. This investigation is achieved by exploring the high-resolution features of 3d printing in the design of autonomous architectural objects expressing materiality through topological optimization. The objects are generated by an iterative process of volumetric reduction, resulting in an ensemble of monoliths. Four of them are selected and analyzed through topological optimization in order to extract their internal fields. Next, a series of high-resolution algorithmic systems translate the structural information into 3d printed materiality. Of the four object-fields, one materializes, close to identical, the result of the optimization, giving the keystone to understanding the others. The second one expresses the structural flow through a 1mm voxel system, informed by the optimization, having the effect of stiffening the structure where it is needed and thus generating a new topography on the object. The last two explore the blur that this high-resolution can paradoxically create, with complete integration of the optimal structure in a transparent monolith. This is achieved by a vertex displacement algorithm, and the dissolution of the formal data of the monolith and the structural flows, through the mereological assembly of simple linear elements. For each object-field, a series of drawings was developed using specific algorithmic procedures derived from the peculiarities of their complex geometry. The drawings aim to catalyze coherence throughout the project, where similarities, hitherto kept apart by the multiple materialities, begin to dialogue.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id acadia20_526
id acadia20_526
authors Bruce, Mackenzie; Clune, Gabrielle; Culligan, Ryan; Vansice, Kyle; Attraya, Rahul; McGee, Wes; Yan Ng, Tsz
year 2020
title FORM{less}
doi https://doi.org/10.52842/conf.acadia.2020.1.526
source ACADIA 2020: Distributed Proximities / Volume I: Technical Papers [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95213-0]. Online and Global. 24-30 October 2020. edited by B. Slocum, V. Ago, S. Doyle, A. Marcus, M. Yablonina, and M. del Campo. 526-535
summary Form{less} focuses on the creation of complex thin-shell concrete forms using robotically thermoformed plastic molds. Typically, similar molds would be created using the vacuum forming process, producing direct replications of the pattern. Creating molds with this process is not only time- and material-intensive but also costly if customization is involved. Thin-shell concrete forms often require a labor-intensive process of manually finishing the open-face surface. The devised process of thermoforming two nested molds allows the concrete to be cast in between, with finished surfaces on both sides. Molds made with polyethylene terephthalate glycol (PETG) allow the formwork to be reused and recycled. The research and fabrication work include the development of heating elements and the creation of the robotic process for forming the PETG. The PETG is manipulated via a robotic arm, with a custom magnetic end effector. The integration of robotics not only enables precision for manufacturing but also allows for replicability with unrestricted threedimensional deformation. The repeatable process allows for rapid prototyping and geometric customization. Design options are then simulated computationally using SuperMatterTools, enabling further design exploration of this process without the need for extensive physical prototyping. This research aims to develop a process that allows for the creation of complex geometries while reducing the amount of material waste used for concrete casting. The novelty of the process created by dynamically forming PETG allows for quick production of formwork that is both customizable and replicable. This method of creating double-sided building components is simulated at various scales of implementation.
series ACADIA
type paper
email
last changed 2023/10/22 12:06

_id caadria2020_412
id caadria2020_412
authors Capunaman, Ozguc Bertug
year 2020
title CAM as a Tool for Creative Expression - Informing Digital Fabrication through Human Interaction
doi https://doi.org/10.52842/conf.caadria.2020.1.243
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 1, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 243-252
summary Contemporary digital design and fabrication tools often present deterministic and pre-programmed workflows. This limits the potential for developing a deeper understanding of materials within the process. This paper presents an interactive and adaptive design-fabrication workflow where the user can actively take turns in the fabrication process. The proposed experimental setup utilizes paste extrusion additive manufacturing in tandem with real-time control of an industrial robotic arm. By incorporating a computer-vision based feedback loop, it captures momentary changes in the fabricated artifact introduced by the users to inform the digital representation. Using the updated digital representation, the proposed system can offer simple design hypotheses for the user to evaluate and adapt future toolpaths accordingly. This paper presents the development of the experimental setup and delineates critical concepts and their motivation.
keywords Computer-Aided Design (CAD) and Manufacturing (CAM); Human Computer Interaction; 3D Printing; Interactive Digital Fabrication; Robotic Fabrication
series CAADRIA
email
last changed 2022/06/07 07:54

_id ecaade2020_348
id ecaade2020_348
authors Chiujdea, Ruxandra Stefania and Nicholas, Paul
year 2020
title Design and 3D Printing Methodologies for Cellulose-based Composite Materials
doi https://doi.org/10.52842/conf.ecaade.2020.1.547
source Werner, L and Koering, D (eds.), Anthropologic: Architecture and Fabrication in the cognitive age - Proceedings of the 38th eCAADe Conference - Volume 1, TU Berlin, Berlin, Germany, 16-18 September 2020, pp. 547-554
summary A growing awareness of architecture's environmental responsibility is encouraging a shift from an industrial age to an ecological one. This shift emphasises a new era of materiality, characterised by a special focus on bio-polymers. The potential of these materials is to address unsustainable modes of resource consumption, and to rebalance our relationship with the natural. However, bio-polymers also challenge current design and manufacturing practices, which rely on highly manufactured and standardized materials. In this paper, we present material experiments and digital design and fabrication methodologies for cellulose-based composites, to create porous biodegradable panels. Cellulose, the most abundant bio-polymer on Earth, has potential for differentiated architectural applications. A key limit is the critical role of additive fabrication methods for larger scale elements, which are a subject of ongoing research. In this paper, we describe how controlling the interdependent relationship between the additive manufacturing process and the material grading enables the manipulation of the material's performance, and the related control aspects including printing parameters such as speed, nozzle diameter, air flow, etc., as well as tool path trajectory. Our design exploration responds to the emerging fabrication methods to achieve different levels of porosity and depth which define the geometry of a panel.
keywords cellulose-based composite material; additive manufacturing; material grading; digital fabrication; spatial print trajectory; porous panels
series eCAADe
email
last changed 2022/06/07 07:56

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