CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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Hits 1 to 20 of 553

_id acadia20_202p
id acadia20_202p
authors Battaglia, Christopher A.; Verian, Kho; Miller, Martin F.
year 2020
title DE:Stress Pavilion
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 202-207
summary Print-Cast Concrete investigates concrete 3D printing utilizing robotically fabricated recyclable green sand molds for the fabrication of thin shell architecture. The presented process expedites the production of doubly curved concrete geometries by replacing traditional formwork casting or horizontal corbeling with spatial concrete arching by developing a three-dimensional extrusion path for deposition. Creating robust non-zero Gaussian curvature in concrete, this method increases fabrication speed for mass customized elements eliminating two-part mold casting by combining robotic 3D printing and extrusion casting. Through the casting component of this method, concrete 3D prints have greater resolution along the edge condition resulting in tighter assembly tolerances between multiple aggregated components. Print-Cast Concrete was developed to produce a full-scale architectural installation commissioned for Exhibit Columbus 2019. The concrete 3D printed compression shell spanned 12 meters in length, 5 meters in width, and 3 meters in height and consisted of 110 bespoke panels ranging in weight of 45 kg to 160 kg per panel. Geometrical constraints were determined by the bounding box of compressed sand mold blanks and tooling parameters of both CNC milling and concrete extrusion. Using this construction method, the project was able to be assembled and disassembled within the timeframe of the temporary outdoor exhibit, produce <1% of waste mortar material in fabrication, and utilize 60% less material to construct than cast-in-place construction. Using the sand mold to contain geometric edge conditions, the Print-Cast technique allows for precise aggregation tolerances. To increase the pavilions resistance to shear forces, interlocking nesting geometries are integrated into each edge condition of the panels with .785 radians of the undercut. Over extruding strategically during the printing process casts the undulating surface with accuracy. When nested together, the edge condition informs both the construction logic of the panel’s placement and orientation for the concrete panelized shell.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id artificial_intellicence2019_295
id artificial_intellicence2019_295
authors Xiang Wang, Kam-Ming Mark Tam, Alexandre Beaudouin-Mackay,Benjamin Hoyle, Molly Mason, Zhe Guo, Weizhe Gao, Ce Li, Weiran Zhu,Zain Karsan, Gene Ting-Chun Kao, Liming Zhang, Hua Chai, Philip F. Yuan, and Philippe Block
year 2020
title 3d-Printed Bending-Active Formwork for Shell Structures
source Architectural Intelligence Selected Papers from the 1st International Conference on Computational Design and Robotic Fabrication (CDRF 2026)
doi https://doi.org/https://doi.org/10.1007/978-981-15-6568-7_18
summary This paper presents a novel building technique for the formwork of thin shell structures with 3d-printed bending-active mesh sheets. To enhance the structural stiffness of the flexible plastic materials, bending-active form is applied to utilize the geometry stiffening effect through the large deformation of bending. As it is the main problem to determine the final geometry of the bent surface, design methods with consideration of the numerical simulation is researched and both simulations via dynamic relaxation and finite element method are presented. Several demonstrator pavilions and the building process are shown to test the feasibilities of the presented building techniques in the real shell project. It is expected that this method could be applied into more thin shell projects to realize an efficient building technology with less exhaust of materials.
series Architectural Intelligence
email
last changed 2022/09/29 07:28

_id caadria2020_363
id caadria2020_363
authors Pal, Abhipsa, Chan, Wi Leen, Tan, Ying Yi, Chia, Pei Zhi and Tracy, Kenneth Joseph
year 2020
title Knit Concrete Formwork
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 1, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 213-222
doi https://doi.org/10.52842/conf.caadria.2020.1.213
summary The manufacture of concrete funicular shells often relies on traditional formwork construction techniques to provide a sculptured cavity for the fluid material to occupy (Bechthold, 2004). While this enables a predictable geometric outcome, the extensive use of timber and/or steel to construct these formworks account for up to 60% of the total production cost of concrete and are discarded after the casting is complete (Lloret et al. 2014). Thus, we propose an alternative method to create prefabricated modular systems out of concrete casted in customised tubular knitted membranes. These perform as a network of struts that can be affixed onto 3D printed nodes of a singular design. Altogether, these components serve as a kit-of-parts that can be transported to site and assembled together to create shell geometries.
keywords Knitted Textile; Fabric Formwork; Concrete Casting
series CAADRIA
email
last changed 2022/06/07 08:00

_id acadia20_176p
id acadia20_176p
authors Lok, Leslie; Zivkovic, Sasa
year 2020
title Ashen Cabin
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 176-181
summary Ashen Cabin, designed by HANNAH, is a small building 3D-printed from concrete and clothed in a robotically fabricated envelope made of irregular ash wood logs. From the ground up, digital design and fabrication technologies are intrinsic to the making of this architectural prototype, facilitating fundamentally new material methods, tectonic articulations, forms of construction, and architectural design languages. Ashen Cabin challenges preconceived notions about material standards in wood. The cabin utilizes wood infested by the Emerald Ash Borer (EAB) for its envelope, which, unfortunately, is widely considered as ‘waste’. At present, the invasive EAB threatens to eradicate most of the 8.7 billion ash trees in North America (USDA, 2019). Due to their challenging geometries, most infested ash trees cannot be processed by regular sawmills and are therefore regarded as unsuitable for construction. Infested and dying ash trees form an enormous and untapped material resource for sustainable wood construction. By implementing high precision 3D scanning and robotic fabrication, the project upcycles Emerald-Ash-Borer-infested ‘waste wood’ into an abundantly available, affordable, and morbidly sustainable building material for the Anthropocene. Using a KUKA KR200/2 with a custom 5hp band saw end effector at the Cornell Robotic Construction Laboratory (RCL), the research team can saw irregular tree logs into naturally curved boards of various and varying thicknesses. The boards are arrayed into interlocking SIP façade panels, and by adjusting the thickness of the bandsaw cut, the robotically carved timber boards can be assembled as complex single curvature surfaces or double-curvature surfaces. The undulating wooden surfaces accentuate the building’s program and yet remain reminiscent of the natural log geometry which they are derived from. The curvature of the wood is strategically deployed to highlight moments of architectural importance such as windows, entrances, roofs, canopies, or provide additional programmatic opportunities such as integrated shelving, desk space, or storage.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id acadia20_526
id acadia20_526
authors Bruce, Mackenzie; Clune, Gabrielle; Culligan, Ryan; Vansice, Kyle; Attraya, Rahul; McGee, Wes; Yan Ng, Tsz
year 2020
title FORM{less}
source ACADIA 2020: Distributed Proximities / Volume I: Technical Papers [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95213-0]. Online and Global. 24-30 October 2020. edited by B. Slocum, V. Ago, S. Doyle, A. Marcus, M. Yablonina, and M. del Campo. 526-535
doi https://doi.org/10.52842/conf.acadia.2020.1.526
summary Form{less} focuses on the creation of complex thin-shell concrete forms using robotically thermoformed plastic molds. Typically, similar molds would be created using the vacuum forming process, producing direct replications of the pattern. Creating molds with this process is not only time- and material-intensive but also costly if customization is involved. Thin-shell concrete forms often require a labor-intensive process of manually finishing the open-face surface. The devised process of thermoforming two nested molds allows the concrete to be cast in between, with finished surfaces on both sides. Molds made with polyethylene terephthalate glycol (PETG) allow the formwork to be reused and recycled. The research and fabrication work include the development of heating elements and the creation of the robotic process for forming the PETG. The PETG is manipulated via a robotic arm, with a custom magnetic end effector. The integration of robotics not only enables precision for manufacturing but also allows for replicability with unrestricted threedimensional deformation. The repeatable process allows for rapid prototyping and geometric customization. Design options are then simulated computationally using SuperMatterTools, enabling further design exploration of this process without the need for extensive physical prototyping. This research aims to develop a process that allows for the creation of complex geometries while reducing the amount of material waste used for concrete casting. The novelty of the process created by dynamically forming PETG allows for quick production of formwork that is both customizable and replicable. This method of creating double-sided building components is simulated at various scales of implementation.
series ACADIA
type paper
email
last changed 2023/10/22 12:06

_id acadia20_516
id acadia20_516
authors Aghaei Meibodi, Mania; Voltl, Christopher; Craney, Ryan
year 2020
title Additive Thermoplastic Formwork for Freeform Concrete Columns
source ACADIA 2020: Distributed Proximities / Volume I: Technical Papers [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95213-0]. Online and Global. 24-30 October 2020. edited by B. Slocum, V. Ago, S. Doyle, A. Marcus, M. Yablonina, and M. del Campo. 516-525.
doi https://doi.org/10.52842/conf.acadia.2020.1.516
summary The degree of geometric complexity a concrete element can assume is directly linked to our ability to fabricate its formwork. Additive manufacturing allows fabrication of freeform formwork and expands the design possibilities for concrete elements. In particular, fused deposition modeling (FDM) 3D printing of thermoplastic is a useful method of formwork fabrication due to the lightweight properties of the resulting formwork and the accessibility of FDM 3D printing technology. The research in this area is in early stages of development, including several existing efforts examining the 3D printing of a single material for formwork— including two medium-scale projects using PLA and PVA. However, the performance of 3D printed formwork and its geometric complexity varies, depending on the material used for 3D printing the formwork. To expand the existing research, this paper reviews the opportunities and challenges of using 3D printed thermoplastic formwork for fabricating custom concrete elements using multiple thermoplastic materials. This research cross-references and investigates PLA, PVA, PETG, and the combination of PLA-PVA as formwork material, through the design and fabrication of nonstandard structural concrete columns. The formwork was produced using robotic pellet extrusion and filament-based 3D printing. A series of case studies showcase the increased geometric freedom achievable in formwork when 3D printing with multiple materials. They investigate the potential variations in fabrication methods and their print characteristics when using different 3D printing technologies and printing materials. Additionally, the research compares speed, cost, geometric freedom, and surface resolution.
series ACADIA
type paper
email
last changed 2023/10/22 12:06

_id acadia20_236p
id acadia20_236p
authors Anton, Ana; Jipa, Andrei; Reiter, Lex; Dillenburger, Benjamin
year 2020
title Fast Complexity
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 236-241
summary The concrete industry is responsible for 8% of the global CO2 emissions. Therefore, using concrete in more complex and optimized shapes can have a significant benefit to the environment. Digital fabrication with concrete aims to overcome the geometric limitations of standardized formworks and thereby reduce the ecological footprint of the building industry. One of the most significant material economy potentials is in structural slabs because they represent 85% of the weight of multi-story concrete structures. To address this opportunity, Fast Complexity proposes an automated fabrication process for highly optimized slabs with ornamented soffits. The method combines reusable 3D-printed formwork (3DPF) and 3D concrete printing (3DCP). 3DPF uses binder-jetting, a process with submillimetre resolution. A polyester coating is applied to ensure reusability and smooth concrete surfaces otherwise not achievable with 3DCP alone. 3DPF is selectively used only where high-quality finishing is necessary, while all other surfaces are fabricated formwork-free with 3DCP. The 3DCP process was developed interdisciplinary at ETH Zürich and employs a two-component material system consisting of Portland cement mortar and calcium aluminate cement accelerator paste. This fabrication process provides a seamless transition from digital casting to 3DCP in a continuous automated process. Fast Complexity selectively uses two complementary additive manufacturing methods, optimizing the fabrication speed. In this regard, the prototype exhibits two different surface qualities, reflecting the specific resolutions of the two digital processes. 3DCP inherits the fine resolution of the 3DPF strictly for the smooth, visible surfaces of the soffit, for which aesthetics are essential. In contrast, the hidden parts of the slab use the coarse resolution specific to the 3DCP process, not requiring any formwork and implicitly achieving faster fabrication. In the context of an increased interest in construction additive manufacturing, Fast Complexity explicitly addresses the low resolution, lack of geometric freedom, and limited reinforcement options typical to layered extrusion 3DCP, as well as the limited customizability in concrete technology.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id acadia20_192p
id acadia20_192p
authors Doyle, Shelby; Hunt, Erin
year 2020
title Melting 2.0
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 192-197
summary This project presents computational design and fabrication methods for locating standard steel reinforcement within 3D printed water-soluble PVA (polyvinyl alcohol) molds to create non-standard concrete columns. Previous methods from “Melting: Augmenting Concrete Columns with Water Soluble 3D Printed Formwork” and “Dissolvable 3D Printed Formwork: Exploring Additive Manufacturing for Reinforced Concrete” (Doyle & Hunt 2019) were adapted for larger-scale construction, including the introduction of new hardware, development of custom programming strategies, and updated digital fabrication techniques. Initial research plans included 3D printing continuous PVA formwork with a KUKA Agilus Kr10 R1100 industrial robotic arm. However, COVID-19 university campus closures led to fabrication shifting to the author’s home, and this phase instead relied upon a LulzBot TAZ 6 (build volume of 280 mm x 280 mm x 250 mm) with an HS+ (Hardened Steel) tool head (1.2 mm nozzle diameter). Two methods were developed for this project phase: new 3D printing hardware and custom GCode production. The methods were then evaluated in the fabrication of three non-standard columns designed around five standard reinforcement bars (3/8-inch diameter): Woven, Twisted, Aperture. Each test column was eight inches in diameter (the same size as a standard Sonotube concrete form) and 4 feet tall, approximately half the height of an architecturally scaled 8-foot-tall column. Each column’s form was generated from combining these diameter and height restrictions with the constraints of standard reinforcement placement and minimum concrete coverage. The formwork was then printed, assembled, cast, and then submerged in water to dissolve the molds to reveal the cast concrete. This mold dissolving process limits the applicable scale for the work as it transitions from the research lab to the construction site. Therefore, the final column was placed outside with its mold intact to explore if humidity and water alone can dissolve the PVA formwork in lieu of submersion.
series ACADIA
type project
email
last changed 2021/10/26 08:08

_id caadria2020_409
id caadria2020_409
authors Naboni, Roberto and Paparella, Giulio
year 2020
title Circular Concrete Construction Through Additive FDM Formwork
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 1, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 233-242
doi https://doi.org/10.52842/conf.caadria.2020.1.233
summary One of the major downsides of concrete construction is the difficulty to be adapted, modified and deconstructed. In this work, we look at the potential enabled by the use of Additive Formwork based on Fused Deposition Modelling, in order to design and manufacture structural elements which can be assembled and disassembled easily. We call this new typology of structures Circular Concrete Construction. The paper illustrates an integrated computational workflow, which encompasses design and fabrication. Technological aspects of the 3D printed formwork and its application in reversible node and strut connections are described, with reference to the material and structural aspects, as well as prototyping experiments. The work is a proof of concept that opens perspectives for a new type of reversible concrete construction.
keywords Circular Concrete Construction; Additive Formwork; Additive Manufacturing; Digital Fabrication
series CAADRIA
email
last changed 2022/06/07 07:59

_id sigradi2020_254
id sigradi2020_254
authors Costa, Eduardo; Shepherd, Paul; Velasco, Rodrigo; Hudson, Roland
year 2020
title Automating Concrete Construction: Sustainable social housing in Colombia
source SIGraDi 2020 [Proceedings of the 24th Conference of the Iberoamerican Society of Digital Graphics - ISSN: 2318-6968] Online Conference 18 - 20 November 2020, pp. 254-259
summary The construction industry is a major source of carbon, and the main culprit is concrete. In addition, productivity for the construction sector is poor, and concrete construction in particular is labour intensive, slow, and costly. This paper introduces ongoing research addressing these two fundamental issues. First, by developing an integrated framework for automating manufacturing of reinforced concrete building elements through computation and robotic technology, and second by adapting such framework to the specific technical and socio- economic contexts of Colombian construction, specifically for social housing.
keywords Non-prismatic concrete elements, Reinforced concrete, Flexible formwork, Parametric modelling, Construction in Colombia
series SIGraDi
email
last changed 2021/07/16 11:48

_id ijac202018206
id ijac202018206
authors Mitterberger, Daniela and Tiziano Derme
year 2020
title Digital soil: Robotically 3D-printed granular bio-composites
source International Journal of Architectural Computing vol. 18 - no. 2, 194-211
summary Organic granular materials offer a valid alternative for non-biodegradable composites widely adopted in building construction and digital fabrication. Despite the need to find alternatives to fuel-based solutions, current material research in architecture mostly supports strategies that favour predictable, durable and homogeneous solutions. Materials such as soil, due to their physical properties and volatile nature, present new challenges and potentials to change the way we manufacture, built and integrate material systems and environmental factors into the design process. This article proposes a novel fabrication framework that combines high-resolution three-dimensional- printed biodegradable materials with a novel robotic-additive manufacturing process for soil structures. Furthermore, the research reflects on concepts such as affordance and tolerance within the field of digital fabrication, especially in regards to bio-materials and robotic fabrication. Soil as a building material has a long tradition. New developments in earth construction show how earthen buildings can create novel, adaptive and sustainable structures. Nevertheless, existing large-scale earthen construction methods can only produce highly simplified shapes with rough geometrical articulations. This research proposes to use a robotic binder-jetting process that creates novel organic bio-composites to overcome such limitations of common earth constructions. In addition, this article shows how biological polymers, such as polysaccharides-based hydrogels, can be used as sustainable, biodegradable binding agents for soil aggregates. This article is divided into four main sections: architecture and affordance; tolerance versus precision; water-based binders; and robotic fabrication parameters. Digital Soil envisions a shift in the design practice and digital fabrication that builds on methods for tolerance handling. In this context, material and geometrical properties such as material porosity, hydraulic conductivity and natural evaporation rate affect the architectural resolution, introducing a design process driven by matter. Digital Soil shows the potential of a fully reversible biodegradable manufacturing process for load-bearing architectural elements, opening up new fields of application for sustainable material systems that can enhance the ecological potential of architectural construction.
keywords Robotic fabrication, adaptive materials, water-based fabrication, affordance, organic matter, additive manufacturing
series journal
email
last changed 2020/11/02 13:34

_id sigradi2020_377
id sigradi2020_377
authors Xu, Weishun; Huang, Zixun
year 2020
title Robotic Fabrication of Sustainable Hybrid Formwork with Clay and Foam for Concrete Casting
source SIGraDi 2020 [Proceedings of the 24th Conference of the Iberoamerican Society of Digital Graphics - ISSN: 2318-6968] Online Conference 18 - 20 November 2020, pp. 377-383
summary This paper presents a hybrid formwork fabrication method utilizing additive manufacturing with clay on top of curved foam surfaces robotically fabricated with hot wire. The primary focus of this study is to develop a relatively efficient and highly sustainable formwork manufacturing method capable of producing geometrically complex modular concrete building components. The method leverages fluidity and recyclability of clay to produce uniquely shaped, free-form parts of the mold, and reduces overall production time by using foam for shared mold support/enclosure. A Calibration and tool path generating method based on computational modeling to integrate the two systems are also subsequently developed.
keywords Robotic fabrication, Hybrid formwork, Mass customization, Clay printing, Foam cutting
series SIGraDi
email
last changed 2021/07/16 11:49

_id acadia20_108p
id acadia20_108p
authors Akbarzadeh, Masoud; Ghomi, Ali Tabatabaie; Bolhassani, Mohammad; Akbari, Mostafa; Seyedahmadian, Alireza; Papalexiou, Konstantinos
year 2020
title Saltatur
source ACADIA 2020: Distributed Proximities / Volume II: Projects [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95253-6]. Online and Global. 24-30 October 2020. edited by M. Yablonina, A. Marcus, S. Doyle, M. del Campo, V. Ago, B. Slocum. 108-113.
summary The Saltatur (Dancer in Latin) demonstrates innovative research in the design and fabrication of a prefab structure consisting of spatial concrete nodes assembled in a compression-only configuration. The compression-only body is kept in equilibrium using the post-tensioning steel rods at the top and the bottom of the structure, supporting an ultra-thin glass structure on its top. A node-based assembly was considered as a method of construction. An innovative detailing was developed that allows locking each member in its exact location in the body, obviating the need for a particular assembly sequence. A bespoke steel connection transfers the tensile forces between the concrete members effectively. Achieving a high level of efficiency in utilizing concrete for spatial systems requires a robust and powerful structural design and fabrication approach that has been meticulously exhibited in this project. The structural form of the project was developed using a three-dimensional geometry-based structural design method known as 3D Graphic Statics with precise control over the magnitude of the lateral forces in the system. The entire concrete body of the structure is held in compression by the tension ties at the top and bottom of the structure with no horizontal reactions at the supports. This particular internal distribution of forces in the form of the compression-only body reduces the bending moment in the system and, therefore, the required mass to span such a distance.
series ACADIA
type project
email
last changed 2021/10/26 08:03

_id sigradi2020_297
id sigradi2020_297
authors Arboleda Pardo, Juan Gabriel; García-Alvarado, Rodrigo; Martínez Rocamora, Alejandro
year 2020
title BIM-modeling and programming of curved concrete walls for 3D-printed construction
source SIGraDi 2020 [Proceedings of the 24th Conference of the Iberoamerican Society of Digital Graphics - ISSN: 2318-6968] Online Conference 18 - 20 November 2020, pp. 297-305
summary This article presents the parametric design and modeling in BIM of curved walls for 3d-printed construction in concrete, seeking to manage the reduction of materials and construction execution times, and enhance its architectural expression. The process described here is structured in the following phases: (i) conceptual preliminary design exploration, defining formal parameters in Revit, (ii) parametric modeling with Dynamo and Revit, (iii) integration of structural validation and printing programming of the robotic arm, and examples of execution with 3D-printed construction.
keywords BIM, Parametric programming, 3D-printed Construction, Curved wall, Digital fabrication
series SIGraDi
email
last changed 2021/07/16 11:49

_id cdrf2019_297
id cdrf2019_297
authors H. Mohamed, D. W. Bao, and R. Snooks
year 2020
title Super Composite: Carbon Fibre Infused 3D Printed Tectonics
source Proceedings of the 2020 DigitalFUTURES The 2nd International Conference on Computational Design and Robotic Fabrication (CDRF 2020)
doi https://doi.org/https://doi.org/10.1007/978-981-33-4400-6_28
summary This research posits an innovative process of embedding carbon fibre as the primary structure within large-scale polymer 3D printed intricate architectural forms. The design and technical implications of this research are explored and demonstrated through two proto-architectural projects, Cloud Affects and Unclear Cloud, developed by the RMIT Architecture Snooks Research Lab. These projects are designed through a tectonic approach that we describe as a super composite – an approach that creates a compression of tectonics through algorithmic selforganisation and advanced manufacturing. Framed within a critical view of the lineage of polymer 3D printing and high tech fibres in the field of architectural design, the research outlines the limitations of existing robotic processes employed in contemporary carbon fibre fabrication. In response, the paper proposes an approach we describe asInfused Fibre Reinforced Plastic (IFRP) as a novel fabrication method for intricate geometries. This method involves 3D printing of sacrificial formwork conduits within the skin of complex architectural forms that are infused with continuous carbon fibre structural elements. Through detailed observation and critical review of Cloud Affects and Unclear Cloud (Fig. 2), the paper assesses innovations and challenges of this research in areas including printing, detailing, structural analysis and FEA modelling. The paper notes how these techniques have been refined through the iterative design of the two projects, including the development of fibre distribution mapping to optimise the structural performance.
series cdrf
email
last changed 2022/09/29 07:51

_id ecaade2021_011
id ecaade2021_011
authors Nováková, Kateøina and Vele, Jiøí
year 2021
title Prvok - An experiment with 3D printing large doublecurved concrete structure
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 2, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 137-144
doi https://doi.org/10.52842/conf.ecaade.2021.2.137
summary In this experimental research project we report on the manufacturing process of the first full-size 3D printed concrete structure in our country. The house was 3D printed by an ABB IRB 6700 robot whose range we made fit with the requirements for transportation size and also, its range determined the size and geometry of the house. During the transformation process from sketch to code we involved students to apply computational design methods. We designed the main load bearing structure which had to be thinnest and lightest possible together with its insulation features and printability. We were aware of the world-wide research in this field started by NASA centennial Challenge called 3D-printed-habitat [Roman,2020] as well as start-ups derived from this research [1,2,3,4]. During the project, we investigated the following matters: (1) the relationship between geometry of the wall in model and in practice (2), setting of the robot and the mixture; and (3) stress test of the wall. With the results of the test we aimed at contribution to standardisation of 3D printed structures in ISO/ASTM 52939:2021. The finalized structure, named "Prvok", was made to prove printability of the mixture and stability of the design.
keywords 3D printing; robot; concrete; grasshopper; experiment; house
series eCAADe
email
last changed 2022/06/07 07:58

_id ecaade2024_222
id ecaade2024_222
authors Bindreiter, Stefan; Sisman, Yosun; Forster, Julia
year 2024
title Visualise Energy Saving Potentials in Settlement Development: By linking transport and energy simulation models for municipal planning
source Kontovourkis, O, Phocas, MC and Wurzer, G (eds.), Data-Driven Intelligence - Proceedings of the 42nd Conference on Education and Research in Computer Aided Architectural Design in Europe (eCAADe 2024), Nicosia, 11-13 September 2024, Volume 2, pp. 79–88
doi https://doi.org/10.52842/conf.ecaade.2024.2.079
summary To achieve Sustainable Development Goals, in addition to the switch to sustainable energy sources and energy-efficient buildings, transport offers a major lever for reducing energy consumption and greenhouse gases. The increasing demand for emission-free mobility (e.g. through electromobility) but also heat pumps has a direct impact on the electricity consumption of buildings and settlements. It is still difficult to simulate the effects and interactions of different measures as sector coupling concepts require comprehensible tools for ex ante evaluation of planning measures at the community level and the linking of domain-specific models (energy, transport). Using the municipality of Bruck an der Leitha (Austria) as an example, a digital twin based on an open data model (Bednar et al., 2020) is created for the development of methods, which can be used to simulate measures to improve the settlement structure within the municipality. Forecast models for mobility (Schmaus, 2019; Ritz, 2019) and the building stock are developed or applied and linked via the open data model to be able to run through development scenarios and variants. The forecasting and visualisation options created in the project form the basis for the ex-ante evaluation of measures and policies on the way to a Positive-Energy-District. By identifying and collecting missing data, data gaps are filled for the simulation of precise models in the specific study area. A digital, interactive 3D model is created to examine the forecast results and the different scenarios.
keywords visualisation, decision support, sector coupling, holistic spatial energy models for municipal planning, (energy) saving potentials in settlement development
series eCAADe
email
last changed 2024/11/17 22:05

_id acadia20_564
id acadia20_564
authors Cutajar, Sacha; Costalonga Martins, Vanessa; van der Hoven, Christo; Baszyñski, Piotr; Dahy, Hanaa
year 2020
title Towards Modular Natural Fiber-Reinforced Polymer Architecture
source ACADIA 2020: Distributed Proximities / Volume I: Technical Papers [Proceedings of the 40th Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 978-0-578-95213-0]. Online and Global. 24-30 October 2020. edited by B. Slocum, V. Ago, S. Doyle, A. Marcus, M. Yablonina, and M. del Campo. 564-573.
doi https://doi.org/10.52842/conf.acadia.2020.1.564
summary Driven by the ecological crisis looming over the 21st century, the construction sector must urgently seek alternative design solutions to current building practices. In the wake of emergent digital technologies and novel material strategies, this research proposes a lightweight architectural solution using natural fiber-reinforced polymers (NFRP), which elicit interest for their inherent renewability as compared to high-performance yarns. Two associated fabrication techniques are deployed: tailored fiber placement (TFP) and coreless filament winding (CFW), both favored for their additive efficiencies granted by strategic material placement. A hypothesis is formed, postulating that their combination can leverage the standalone complexities of molds and frames by integrating them as active structural elements. Consequently, the TFP enables the creation of a 2D stiffness-controlled preform to be bent into a permanent scaffold for winding rigid 3D fiber bodies via CFW. A proof of concept is generated via the small-scale prototyping and testing of a stool, with results yielding a design of 1 kg capable of carrying 100 times its weight. Laying the groundwork for a scaled-up architectural proposal, the prototype instigates alterations to the process, most notably the favoring of a modular global design and lapped preform technique. The research concludes with a discussion on the resulting techno-implications for automation, deployment, material life cycle, and aesthetics, rekindling optimism towards future sustainable practices.
series ACADIA
type paper
email
last changed 2023/10/22 12:06

_id ijac202018404
id ijac202018404
authors Paul Nicholas, Gabriella Rossi, Ella Williams, Michael Bennett and Tim Schork
year 2020
title Integrating real-time multi-resolution scanning and machine learning for Conformal Robotic 3D Printing in Architecture
source International Journal of Architectural Computing vol. 18 - no. 4, 371–384
summary Robotic 3D printing applications are rapidly growing in architecture, where they enable the introduction of new materials and bespoke geometries. However, current approaches remain limited to printing on top of a flat build bed. This limits robotic 3D printing’s impact as a sustainable technology: opportunities to customize or enhance existing elements, or to utilize complex material behaviour are missed. This paper addresses the potentials of conformal 3D printing and presents a novel and robust workflow for printing onto unknown and arbitrarily shaped 3D substrates. The workflow combines dual-resolution Robotic Scanning, Neural Network prediction and printing of PETG plastic. This integrated approach offers the advantage of responding directly to unknown geometries through automated performance design customization. This paper firstly contextualizes the work within the current state of the art of conformal printing. We then describe our methodology and the design experiment we have used to test it. We lastly describe the key findings, potentials and limitations of the work, as well as the next steps in this research.
keywords Conformal printing, robotic fabrication, 3D scanning, neural networks, industry 4.0
series journal
email
last changed 2021/06/03 23:29

_id caadria2020_337
id caadria2020_337
authors Rubinowicz, Pawel
year 2020
title Sustainable development of a cityscape using the Visual Protection Surface method - optimization of parameters for urban planning
source D. Holzer, W. Nakapan, A. Globa, I. Koh (eds.), RE: Anthropocene, Design in the Age of Humans - Proceedings of the 25th CAADRIA Conference - Volume 1, Chulalongkorn University, Bangkok, Thailand, 5-6 August 2020, pp. 863-872
doi https://doi.org/10.52842/conf.caadria.2020.1.863
summary The article discusses computer techniques used to analyse a cityscape based on 3D models. The study focuses on the application of the Visual Protection Surface (VPS) method which enables to analyse the absorption capacity of a city as regards new investment while bearing in mind the goal of preserving a set of strategic views. The outcome of the process is a surface or a map which determines the maximum height of buildings. The goal of the study is to adjust VPS input to apply the method in urban planning. Analyses focused on the following VPS parameters: a) accuracy of 3D model, b) density of strategic views, and c) VPS resolution. They have been carried out based on the case study of Gdansk, Poland. The study shows which of the parameters are crucial for the quality of the outcome and time of the computation process. All simulations presented in the article have been developed based on the C++ program prepared by author.
keywords 3D city models; cityscape protection; computational urban analyses; urban heritage; VPS method
series CAADRIA
email
last changed 2022/06/07 07:56

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