Cumincad : CUMINCAD Papers : Search Results

CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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Reformat results as: short short into frame detailed detailed into frame

_id	ascaad2021_007
id	ascaad2021_007
authors	Alabbasi, Mohammad; Han-Mei Chen, Asterios Agkathidis
year	2021
title	Developing a Design Framework for the 3D Printing Production of Concrete Building Components: A Case Study on Column Optimization for Efficient Housing Solutions in Saudi Arabia
source	Abdelmohsen, S, El-Khouly, T, Mallasi, Z and Bennadji, A (eds.), Architecture in the Age of Disruptive Technologies: Transformations and Challenges [9th ASCAAD Conference Proceedings ISBN 978-1-907349-20-1] Cairo (Egypt) [Virtual Conference] 2-4 March 2021, pp. 713-726
summary	This paper is examining the development of a design and fabrication framework aiming to increase the efficiency of the construction of concrete building components by introducing 3D concrete printing in the context of Saudi Arabia. In particular, we will present an algorithmic process focusing on the design and fabrication of a typical, mass customised, single-family house, which incorporates parametric modelling, topology optimisation, finite element (FE) analysis and robotic 3D printing techniques. We will test and verify our framework by designing and fabricating a loadbearing concrete column with structural and material properties defined by the Saudi Building Code of Construction. Our findings are highlighting the advantages and challenges of the proposed file-to-factory framework in comparison to the conventional construction methods currently applied in Saudi Arabia, or other similar sociopolitical contexts. By comparing the material usage in both conventional and optimised columns, the results have shown that material consumption has been reduced by 25%, the required labour in the construction site has been mitigated by 28 and the duration time has been reduced by 80% without the need for formwork.
series	ASCAAD
email
last changed	2021/08/09 13:11

_id	ecaade2021_333
id	ecaade2021_333
authors	Burger, Joris, Wangler, Timothy, Chiu, Yu-Hung, Techathuvanun, Chanon, Gramazio, Fabio, Kohler, Matthias and Lloret-Fritschi, Ena
year	2021
title	Material-informed Formwork Geometry - The effects of cross-sectional variation and patterns on the strength of 3D printed eggshell formworks
doi	https://doi.org/10.52842/conf.ecaade.2021.2.199
source	Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 2, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 199-208
summary	Fused deposition modelling (FDM) 3D printing of formworks for concrete has the potential to increase geometric freedom in concrete construction. However, one major limitation of FDM printed formworks is that they are fragile and often cannot support the hydrostatic pressure exerted by the concrete. The research project 'Eggshell' combines robotic 3D printing of formwork with the casting of a fast-hardening concrete to reduce hydrostatic pressure to a minimum. Eggshell can be used to fabricate architectural-scale building components; however, knowledge of the influence formwork geometry has on the hydrostatic pressure resistance is still sparse, resulting in unexpected breakages of the formwork. This paper presents an empirical study into the breakage behaviour of FDM printed formworks when subjected to hydrostatic pressure. Firstly, the study aims to give a first insight into the breakage behaviour of formworks with a constant cross-section by casting a self-compacting concrete into the formwork until breakage. Then, we investigate if three-dimensional patterning of the formwork can have a beneficial effect on the breakage behaviour. Finally, the preliminary results are validated through the fabrication of two full-scale columns. The empirical results point towards the fact that sharp corners in formworks are weaker compared to rounded corners. Although the presented results are still preliminary, they mark an important step in the development of reliable design and fabrication strategies using 3D printed formworks.
keywords	3D Printing; Formwork; Fused Deposition Modelling; Digital Concrete; Hydrostatic pressure; Eggshell
series	eCAADe
email
last changed	2022/06/07 07:54

_id	acadia21_410
id	acadia21_410
authors	Meibodi, Mania Aghaei; Craney, Ryan; McGee, Wes
year	2021
title	Robotic Pellet Extrusion: 3D Printing and Integral Computational Design
doi	https://doi.org/10.52842/conf.acadia.2021.410
source	ACADIA 2021: Realignments: Toward Critical Computation [Proceedings of the 41st Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 979-8-986-08056-7]. Online and Global. 3-6 November 2021. edited by B. Bogosian, K. Dörfler, B. Farahi, J. Garcia del Castillo y López, J. Grant, V. Noel, S. Parascho, and J. Scott. 410-419.
summary	3D printing offers significant geometric freedom and allows the fabrication of integral parts. This research showcases how robotic fused deposition modeling (FDM) enables the prefabrication of large-scale, lightweight, and ready-to-cast freeform formwork to minimize material waste, labor, and errors in the construction process while increasing the speed of production and economic viability of casting non-standard concrete elements. This is achieved through the development of a digital design-to-production workflow for concrete formwork. All functions that are needed in the final product, an integrally insulated steel-reinforced concrete wall, and the process for a successful cast, are fully integrated into the formwork system. A parametric model for integrated structural ribbing is developed and verified using finite element analysis. A case study is presented which showcases the fully integrated system in the production of a 2.4 m tall x 2.0 m curved concrete wall. This research demonstrates the potential for large-scale additive manufacturing to enable the efficient production of non-standard concrete formwork.
series	ACADIA
type	paper
email
last changed	2023/10/22 12:06

_id	caadria2021_250
id	caadria2021_250
authors	Aghaei Meibodi, Mania, Odaglia, Pietro and Dillenburger, Benjamin
year	2021
title	Min-Max: Reusable 3D printed formwork for thin-shell concrete structures - Reusable 3D printed formwork for thin-shell concrete structures
doi	https://doi.org/10.52842/conf.caadria.2021.1.743
source	A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 743-752
summary	This paper presents an approach for reusable formwork for thin-shell, double-sided highly detailed surfaces based on binder jet 3D printing technology. Using binder jetting for reusable formwork outperforms the milled and 3D printed thermoplastic formwork in terms of speed and cost of fabrication, precision, and structural strength against deformation. The research further investigated the synergy of binder jetting sandstone formwork with glass-fiber reinforced concrete (GFRC) to fabricate lightweight, durable, and highly detailed facade elements.We could demonstrate the feasibility of this approach by fabricating a minimal surface structure assembled from 32 glass-fiber reinforced concrete elements, cast with 4 individual formwork elements, each of them reused 8 times. By showing that 3D printed (3DP) formwork cannot only be used once but also for small series production we increase the field of economic application of 3D printed formwork. The presented fabrication method of formwork based on additive manufacturing opens the door to more individualized, freeform architecture.
keywords	Binder Jet 3D Printing; 3D Printed Formwork; Reusable Formwork; Minimal Surface; GFRC (GRC)
series	CAADRIA
email
last changed	2022/06/07 07:54

_id	caadria2021_005
id	caadria2021_005
authors	Bedarf, Patrick, Martinez Schulte, Dinorah, Åženol, AyÃ§a, Jeoffroy, Etienne and Dillenburger, Benjamin
year	2021
title	Robotic 3D Printing of Mineral Foam for a Lightweight Composite Facade Shading Panel
doi	https://doi.org/10.52842/conf.caadria.2021.1.603
source	A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 603-612
summary	This paper presents the design and fabrication of a lightweight composite facade shading panel using 3D printing (3DP) of mineral foams. Albeit their important role in industrial construction practice as insulators and lightweight materials, only little research has been conducted to use foams in 3DP. However, the recent development of highly porous mineral foams that are very suitable for extrusion printing opens a new chapter for development of geometrically complex lightweight building components with efficient formwork-free additive manufacturing processes. The work documented in this paper was based on preliminary material and fabrication development of a larger research endeavor and systematically explored designs for small interlocking foam modules. Furthermore, the robotic 3D Printing setup and subsequent processing parameters were tested in detail. Through extensive prototyping, the design space of a final demonstrator shading panel was mapped and refined. The design and fabrication process is documented and shows the potential of the novel material system in combination with fiber-reinforced ultra-high performance concrete (UHPC). The resulting composite shading panel highlights the benefits of using mineral foam 3DP to fabricate freeform stay-in-place formwork for lightweight facade applications. Furthermore, this paper discusses the challenges and limitations encountered during the project and gives a conclusive outlook for future research.
keywords	robotic 3d-printing; mineral foam; lightweight construction; concrete formwork; facade shading panel
series	CAADRIA
email
last changed	2022/06/07 07:54

_id	caadria2021_329
id	caadria2021_329
authors	Breseghello, Luca, Sanin, Sandro and Naboni, Roberto
year	2021
title	Toolpath Simulation,Design and Manipulation in Robotic 3D Concrete Printing
doi	https://doi.org/10.52842/conf.caadria.2021.1.623
source	A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 623-632
summary	Digital fabrication is blurring the boundaries between design, manufacturing and material effects. More and more experimental design processes involve an intertwined investigation of these aspects, especially when it comes to additive techniques such as 3D Concrete Printing (3DCP). Conventional digital tools present limitations in the description of an object, which neglects material, textural, and machinic information. In this paper, we exploit the control of extrusion-based 3D printing via programmed layered toolpath as a design method for enhancing the control of the manufactured architectural elements. The paper presents an experimental framework for design, analysis and fabrication with 3DCP, developing a system for materializing interdependencies between geometry, material, performance. This is applied to a series of architectural artefacts which demonstrate the advantages and possibilities opened by the introduced workflow, expanding the design process towards higher control on the objects buildability, structural integrity and aesthetic. manufacturing and material effects. More and more experimental design processes involve an intertwined investigation of these aspects, especially when it comes to additive techniques such as 3D Concrete Printing (3DCP). Conventional digital tools present limitations in the description of an object, which neglects material, textural, and machinic information. In this paper, we exploit the control of extrusion-based 3D printing via programmed layered toolpath as a design method for enhancing the control of the manufactured architectural elements. The paper presents an experimental framework for design, analysis and fabrication with 3DCP, developing a system for materializing interdependencies between geometry, material, performance. This is applied to a series of architectural artefacts which demonstrate the advantages and possibilities opened by the introduced workflow, expanding the design process towards higher control on the objects buildability, structural integrity and aesthetic."
keywords	3D Concrete Printing; Robotic Fabrication; Additive Manufacturing; Toolpath Simulation; Toolpath Manipulation
series	CAADRIA
email
last changed	2022/06/07 07:54

_id	acadia21_400
id	acadia21_400
authors	Bruce, Mackenzie; Clune, Gabrielle; Xie, Ruxin; Mozaffari, Salma; Adel, Arash
year	2021
title	Cocoon: 3D Printed Clay Formwork for Concrete Casting
doi	https://doi.org/10.52842/conf.acadia.2021.400
source	ACADIA 2021: Realignments: Toward Critical Computation [Proceedings of the 41st Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 979-8-986-08056-7]. Online and Global. 3-6 November 2021. edited by B. Bogosian, K. Dörfler, B. Farahi, J. Garcia del Castillo y López, J. Grant, V. Noel, S. Parascho, and J. Scott. 400-409.
summary	Concrete, a material widely used in the construction industry today for its low cost and considerable strength as a composite building material, allows designers to work with nearly any form imaginable; if the technology to build the formwork is possible. By combining two historic and widely used materials, clay and concrete, our proposed novel process, Cocoon, integrates robotic clay three-dimensional (3D) printing as the primary formwork and incrementally casting concrete into this formwork to fabricate nonstandard concrete elements. The incremental casting and printing process anchors the concrete and clay together, creating a symbiotic and harmonious relationship. The concrete’s fluidity takes shape from the 3D printed clay formwork, allowing the clay to gain structure from the concrete as it cures. As the clay loses moisture, the formwork begins to shrink, crack, and reveal the concrete below. This self-demolding process produces easily removable formwork that can then be recycled by adding water to rehydrate the clay creating a nearly zero-waste formwork. This technique outlines multiple novel design features for complex concrete structures, including extended height limit, integrated void space design, tolerable overhang, and practical solutions for clay deformation caused by the physical stress during the casting process. The novelty of the process created by 3D printing clay formwork using an industrial robotic arm allows for rapid and scalable production of nearly zero-waste customizable formwork. More significant research implications can impact the construction industry, integrating more sustainable ways to build, enabled by digital fabrication technologies.
series	ACADIA
type	paper
email
last changed	2023/10/22 12:06

_id	caadria2021_282
id	caadria2021_282
authors	Jauk, Julian, VaÅ¡atko, Hana, Gosch, Lukas, Christian, Ingolf, Klaus, Anita and Stavric, Milena
year	2021
title	Digital Fabrication of Growth - Combining digital manufacturing of clay with natural growth of mycelium
doi	https://doi.org/10.52842/conf.caadria.2021.1.753
source	A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 753-762
summary	In this paper we will demonstrate that a digital workflow and a living material such as mycelium, make the creation of smart structural designs possible. Ceramics industries are not as technically advanced in terms of digital fabrication, as the concrete or steel industries are. At the same time, bio-based materials that use growth as a manufacturing method, are often lacking in basic research. Our interdisciplinary research combines digital manufacturing - allowing a controlled material distribution, with the use of mycelial growth - enabling fibre connections on a microscopic scale. We developed a structure that uses material informed toolpaths for paste-based extrusion, which are built on the foundation of experiments that compare material properties and observations of growth. In this manner the tensile strength of 3D printed unfired clay elements was increased by using mycelium as an intelligently oriented fibre reinforcement. Assembling clay-mycelium composites in a living state allows force-transmitting connections within the structure. The composite named 'MyCera' has exhibited structural properties that open up the possibility of its implementation in the building industry. In this context it allows the design and efficient manufacturing of lightweight ceramic constructions customized to this composite, which would not have been possible using conventional ceramics fabrication methods.
keywords	Mycelium; Clay; 3D Printing; Growth; Bio-welding
series	CAADRIA
email
last changed	2022/06/07 07:52

_id	acadia21_48
id	acadia21_48
authors	Nahmad Vazquez, Alicia; Chen, Li
year	2021
title	Automated Generation of Custom Fit PPE Inserts
doi	https://doi.org/10.52842/conf.acadia.2021.048
source	ACADIA 2021: Realignments: Toward Critical Computation [Proceedings of the 41st Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 979-8-986-08056-7]. Online and Global. 3-6 November 2021. edited by B. Bogosian, K. Dörfler, B. Farahi, J. Garcia del Castillo y López, J. Grant, V. Noel, S. Parascho, and J. Scott. 48-57.
summary	This research presents a machine learning-based interactive design method for the creation of customized inserts that improve the fit of the PPE 3M 1863 and 3M 8833 respiratory face masks. These two models are the most commonly used by doctors and professionals during the recent covid19 pandemic. The proper fit of the mask is crucial for their performance. Characteristics and fit of current leading market brands were analyzed to develop a parametric design software workflow that results in a 3D printed insert customized to specific facial features and the mask that will be used. The insert provides a perfect fit for the respirator mask. Statistical face meshes were generated from an anthropometric database, and 3D facial scans and photos were taken from 200 doctors and nurses on an NHS trust hospital. The software workflow can start from either a 2D image of the face (picture) or a 3D mesh taken from a scanning device. The platform uses machine learning and a parametric design workflow based on key performance facial parameters to output the insert between the face and the 3M masks. It also generates the 3d printing file, which can be processed onsite at the hospital. The 2D image approach and the 3D scan approach initializing the system were digitally compared, and the resultant inserts were physically tested by 20 frontline personnel in an NHS trust hospital. Finally, we demonstrate the criticality of proper fit on masks for doctors and nurses and the versatility of our approach augmenting an already tested product through customized digital design and fabrication.
series	ACADIA
type	paper
email
last changed	2023/10/22 12:06

_id	ecaade2021_011
id	ecaade2021_011
authors	Nováková, Kateøina and Vele, Jiøí
year	2021
title	Prvok - An experiment with 3D printing large doublecurved concrete structure
doi	https://doi.org/10.52842/conf.ecaade.2021.2.137
source	Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 2, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 137-144
summary	In this experimental research project we report on the manufacturing process of the first full-size 3D printed concrete structure in our country. The house was 3D printed by an ABB IRB 6700 robot whose range we made fit with the requirements for transportation size and also, its range determined the size and geometry of the house. During the transformation process from sketch to code we involved students to apply computational design methods. We designed the main load bearing structure which had to be thinnest and lightest possible together with its insulation features and printability. We were aware of the world-wide research in this field started by NASA centennial Challenge called 3D-printed-habitat [Roman,2020] as well as start-ups derived from this research [1,2,3,4]. During the project, we investigated the following matters: (1) the relationship between geometry of the wall in model and in practice (2), setting of the robot and the mixture; and (3) stress test of the wall. With the results of the test we aimed at contribution to standardisation of 3D printed structures in ISO/ASTM 52939:2021. The finalized structure, named "Prvok", was made to prove printability of the mixture and stability of the design.
keywords	3D printing; robot; concrete; grasshopper; experiment; house
series	eCAADe
email
last changed	2022/06/07 07:58

_id	caadria2021_262
id	caadria2021_262
authors	Olthof, Owen, Globa, Anastasia and Stracchi, Paolo
year	2021
title	SISTEMA NERVI - Sustainable Production of Optimised Floor Slabs Through Digital Fabrication
doi	https://doi.org/10.52842/conf.caadria.2021.1.723
source	A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 723-732
summary	'Sistema Nervi' (the Nervi System) invented by Pier Luigi Nervi greatly economised the production of complex concrete forms optimised in both material usage and structurally. However it did not translate well into other contexts due to labour and material considerations (Leslie, 2018). This paper explores novel methodologies of producing optimised floor slabs and concrete structures, using digital fabrication techniques, focusing on both labour economisation and sustainability principles. A module from the Australia Square lobby slab has been used as the set geometry and was reproduced using differing techniques of fabrication for a comparative study. The study was conducted at scale (1:20). The viability for production at full scale (1:1) for manufacturing is discussed. The assessment criteria for the tests are divided into four categories: Cost, Time, Performance, and Sustainability. 3D printing of PLA plastic and ceramic clay extrusion printing has been used to produce removable or degradable formworks. These technologies have been selected due to their current market availability and associated costs. This study hopes to introduce improved methodologies for producing optimized concrete forms, as well as the sustainability potentials of a degradable formwork such as ceramic clay. Both systems were ultimately able to produce workable formworks for optimised shapes and showed promise for reducing labour involved as well as presenting with material sustainability for discussion.
keywords	Concrete formwork; Sustainability; Degradable formwork; Optimised concrete; Advanced fabrication
series	CAADRIA
email
last changed	2022/06/07 08:00

_id	acadia21_428
id	acadia21_428
authors	Rennen, Philipp; Khader, Noor; Hack, Norman; Kloft, Harald
year	2021
title	A Hybrid Additive Manufacturing Approach
doi	https://doi.org/10.52842/conf.acadia.2021.428
source	ACADIA 2021: Realignments: Toward Critical Computation [Proceedings of the 41st Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 979-8-986-08056-7]. Online and Global. 3-6 November 2021. edited by B. Bogosian, K. Dörfler, B. Farahi, J. Garcia del Castillo y López, J. Grant, V. Noel, S. Parascho, and J. Scott. 428-437.
summary	Research in the field of additive manufacturing with concrete has gained enormous momentum in recent years. In practice, the first fully functional and habitable buildings have been realized. While these lighthouse projects have proven the general feasibility of 3D printing in construction, in the future it will be a matter of further expanding the potential of 3D printing, addressing important topics such as functional integration (reinforcement, piping, fasteners), material gradation (load-bearing, insulating) as well as disassembly and reuse. As part of an international competition organized by LafargeHolcim Ltd. and its partners Witteveen & Bos, COBOD and Fondation des Ponts wich focused on realigning a traditionally manufactured residential building to concrete 3D printing technology, a team of students and researchers have developed a concept for a modular, function-integrated panel system for individualized wall and ceiling elements. The system is characterized by the fact that the integrated modular structures are printed flat on the floor and precise connections and structural joints are subtracted while the concrete is still in its green state.
series	ACADIA
type	paper
email
last changed	2023/10/22 12:06

_id	sigradi2021_199
id	sigradi2021_199
authors	Sencan, Inanç, Alaçam, Sema and Sener, Sinan Mert
year	2021
title	Designing Printers that Print onto Spherical Geometries: A Lo-Fi Prototyping Case
source	Gomez, P and Braida, F (eds.), Designing Possibilities - Proceedings of the XXV International Conference of the Ibero-American Society of Digital Graphics (SIGraDi 2021), Online, 8 - 12 November 2021, pp. 559–570
summary	This study presents a novel 3D printing mechanism specifically designed to print on spherical surfaces. Fused Deposition Modeling (FDM) is adopted. The initial prototypes of the designed 3D printer have been tested with a specific focus on rotational movement mechanism and developing G-code solutions. The results of the low fidelity prototyping process are discussed in the context of stability of the system, usability of the proposed tool, sufficiency of step motor torque, distance between nozzle and the printing surface, producibility with reasonable budget, and flexibility. The distinctive feature of this study, unlike robot-aided additive manufacturing applications, is that it can be achieved with a low budget. The study is expected to be useful for designers who are interested in designing bespoke additive manufacturing solutions for double-curved and spherical geometries.
keywords	Additive manifacturing, Tool design, Direct-to-shape, Complex geometries
series	other
type	normal paper
email
last changed	2022/06/16 10:00

_id	acadia21_420
id	acadia21_420
authors	Shaker, Aya; Khader, Noor; Reiter, Lex; Anton, Ana
year	2021
title	3D Printed Concrete Tectonics
doi	https://doi.org/10.52842/conf.acadia.2021.420
source	ACADIA 2021: Realignments: Toward Critical Computation [Proceedings of the 41st Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 979-8-986-08056-7]. Online and Global. 3-6 November 2021. edited by B. Bogosian, K. Dörfler, B. Farahi, J. Garcia del Castillo y López, J. Grant, V. Noel, S. Parascho, and J. Scott. 420-427.
summary	Digital fabrication technologies and additive manufacturing techniques opened new opportunities and new challenges for the construction industry. Particularly, Concrete Extrusion 3D Printing (CE3DP) introduces valuable opportunities for large-scale architectural elements. However, segmentation and assembly strategies haven’t been developed, and it remains a limiting factor for the expansion of concrete 3d printing to an industrial scale. In this context, the present research focuses on the design and fabrication possibilities of assembly interfaces, an essential topic for scaled-up 3D printed concrete components. Therefore, dry assembly interfaces in different printing orientations are prototyped to investigate characteristics and limitations of connection options.
series	ACADIA
type	paper
email
last changed	2023/10/22 12:06

_id	sigradi2021_314
id	sigradi2021_314
authors	Theisen, Tanner and Emami, Niloufar
year	2021
title	The Design and Fabrication of Variable Façade Panel Systems
source	Gomez, P and Braida, F (eds.), Designing Possibilities - Proceedings of the XXV International Conference of the Ibero-American Society of Digital Graphics (SIGraDi 2021), Online, 8 - 12 November 2021, pp. 1257–1268
summary	This study explores how alternative molding methods can be utilized to construct a variety of prefabricated volumetric concrete panels for façades from a single digitally fabricated mold. First, precedents were studied and panel variability was classified into ornamental, geometric, or assembly categories. Then, a molding method was proposed that improves upon traditional processes. Traditionally, geometrically varied façade panels are realized through creating a single mold for every variant, which is inefficient and wasteful. The proposed method allows for reusability of a singular mold which can fabricate variated panels through utilizing interchangeable mold inserts. This proposal was tested on a small scale through creating rapid iterations of molds fabricated with Stereolithography (SLA) printing. Emerging big area additive manufacturing (BAAM) technology allows for the proposed methods to be utilized at the industrial scale where they can reduce the cost, labor, and time of fabricating varied concrete panels while also creating complex geometries.
keywords	precast panels, 3D printing mold, variability, custom repetitive manufacturing, facades
series	SIGraDi
email
last changed	2022/05/23 12:11

_id	ecaade2021_040
id	ecaade2021_040
authors	Zhan, Qiang, Wu, Hao, Zhang, Liming, Yuan, Philip F. and Gao, Tianyi
year	2021
title	3D Concrete Printing with Variable Width Filament
doi	https://doi.org/10.52842/conf.ecaade.2021.2.153
source	Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 2, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 153-160
summary	Traditional mold-based concrete construction methods are inefficient, poor quality, and labor-intensive. Concrete 3D printing technology is expected to replace traditional methods as an emerging intelligent construction method due to its flexible, automatic, fast, and mold-free features. Concrete 3D printing is a method by extruding and selectively laminating construction materials onto a specific path, relying on fine-grained control of the printing material and the printing device. However, the maximum printing resolution is limited by the width of the toolpath. Filament width and printing resolution are two main factors that need to balance. In this paper, a variable width printing method is proposed using the active nozzle speed control method. The width of the print path can be adjusted according to the model details. A width control algorithm is proposed. The general workflow of variable width printing, including model preparation, toolpath planning, robotic fabrication, is also introduced, and a concrete bench is printed for experimental validation. The result shows great application potential for surface decoration and structural reinforcement. The efficiency, feasibility, and problems encountered in printing are analyzed and summarized.
keywords	3D concrete printing; variable filament width; robotic fabrication
series	eCAADe
email
last changed	2022/06/07 07:57

_id	caadria2021_133
id	caadria2021_133
authors	Zhan, Qiang, Zhou, Xinjie and Yuan, Philip F.
year	2021
title	Digital Design and Fabrication of a 3D Concrete Printed Prestressed Bridge
doi	https://doi.org/10.52842/conf.caadria.2021.1.663
source	A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 663-672
summary	In recent years, additive manufacturing and 3D printing technologies have been increasingly used in the field of construction engineering. 3D Concrete printing is a kind of laminated printing method using concrete extrusion technique. Concrete has the advantages of high compressive strength, low deformation, and excellent durability, and has high application value in the construction field. However, as a brittle material, concrete has limited tensile and flexural strength. For beam like components, it is difficult to fully exert the compressive performance of the material relying solely on itself, so it is difficult to apply to the bending member. The experimental case introduced in this paper combined the prestressing system with concrete printing technology. A post-tensioning prestressing system suitable for prefabricated concrete 3D printing components, which combined the excellent tensile properties of steel bars with the compressive performance of the 3D concrete printed part was proposed.
keywords	3D concrete printing; Prestressed concrete; robotic fabrication; structural optimization
series	CAADRIA
email
last changed	2022/06/07 07:57

_id	ecaade2021_047
id	ecaade2021_047
authors	Zhang, Xiao, Yuan, Chao, Yang, Liu, Yu, Peiran, Ma, Yiwen, Qiu, Song, Guo, Zhe and Yuan, Philip F.
year	2021
title	Design and Fabrication of Formwork for Shell Structures Based on 3D-printing Technology
doi	https://doi.org/10.52842/conf.ecaade.2021.1.487
source	Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 1, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 487-496
summary	Shell structure is a kind of structure using a small amount of materials to obtain a large-span multi-functional space. However, lots of formwork and scaffold materials are often wasted in the construction process. This paper focuses on the shell structure construction using robotic 3D printing PLA (an environmental friendly material) technology as the background. The author explores the possibility of 3D printing technology in shell construction from small scale models in different construction method, and gradually optimizes the shell template shape suitable for PLA material in full-scale construction. Finally, the research team chose the bending-active 3D printing type and completed the construction of three full-scale concrete shell molds. Under the guidance of professor Philippe Block, the research team finished the final 3D printing mold with optimized slicing and bending logic and successfully used it as the template mold to carry the tiles which proved the feasibility of this construction method.
keywords	Shell structure ; Formwork ; Geometric analysis; Form-finding; 3d printing
series	eCAADe
email
last changed	2022/06/07 07:57

_id	ascaad2021_008
id	ascaad2021_008
authors	Alabbasi, Mohammad; Han-Mei Chen, Asterios Agkathidis
year	2021
title	Assessing the Effectivity of Additive Manufacturing Techniques for the Production of Building Components: Implementing Innovation for Housing Construction in Saudi Arabia
source	Abdelmohsen, S, El-Khouly, T, Mallasi, Z and Bennadji, A (eds.), Architecture in the Age of Disruptive Technologies: Transformations and Challenges [9th ASCAAD Conference Proceedings ISBN 978-1-907349-20-1] Cairo (Egypt) [Virtual Conference] 2-4 March 2021, pp. 214-226
summary	This paper examines the suitability of existing robotic technologies and large-scale 3D printing techniques for the fabrication of three-dimensional printed building components to be applied in the Saudi housing construction industry. The paper assesses a series of cases based on the applications for 3D-printing cement-based materials in construction. In particular, we investigate five different additive manufacturing techniques and evaluate their performance in terms of their flexibility/mechanism, control/navigation, calibration/operation system, fabrication suitability (in-situ or off-site), size of printed components, printing speed. The findings include in a matrix chart, where the advantages and disadvantages of each technique become evident. The paper further evaluates the suitability of each technique in relation to the particular climatical and socio-political context of Saudi Arabia, applicable to other construction industries with similar conditions.
series	ASCAAD
email
last changed	2021/08/09 13:11

_id	sigradi2021_28
id	sigradi2021_28
authors	Atsumi, Kei, Hanazato, Toshihiro and Kato, Osamu
year	2021
title	The Assembly and Fabrication of Double Curved Panel Structure Using Japanese wood Joints created by Desktop 3D Printers
source	Gomez, P and Braida, F (eds.), Designing Possibilities - Proceedings of the XXV International Conference of the Ibero-American Society of Digital Graphics (SIGraDi 2021), Online, 8 - 12 November 2021, pp. 1245–1255
summary	This research presents a new direction for freeform structure assembly and fabrication through the collaboration of 3D printing technology and Japanese wood joining technology. Full-scale, self-build prototyping is demonstrated without glue or metal fittings. Rather than relying on digital fabrication machines to match the architectural scale, this study utilizes the Fused Filament Fabrication (FFF) with desktop 3D printers, which is the most widespread and inexpensive printing technology. By incorporating the perspectives of wood joinery and compact 3D printers, this study promotes a drastic change in 3D printed architectural production from a massive structure-oriented system to a module-oriented system. The project demonstrates how artisanal knowledge integrates with 3D printing architectural production by reconfiguring joint geometry, parametric modeling, fabrication, and assembly processes. We discuss our research process and final achievements, and we provide new ideas for architectural production using digital fabrication.
keywords	Digital fabrication, Assembly, Japanese wood joints, 3D printing, Double- curved panel structure
series	SIGraDi
email
last changed	2022/05/23 12:11

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