CumInCAD is a Cumulative Index about publications in Computer Aided Architectural Design
supported by the sibling associations ACADIA, CAADRIA, eCAADe, SIGraDi, ASCAAD and CAAD futures

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_id acadia21_400
id acadia21_400
authors Bruce, Mackenzie; Clune, Gabrielle; Xie, Ruxin; Mozaffari, Salma; Adel, Arash
year 2021
title Cocoon: 3D Printed Clay Formwork for Concrete Casting
doi https://doi.org/10.52842/conf.acadia.2021.400
source ACADIA 2021: Realignments: Toward Critical Computation [Proceedings of the 41st Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 979-8-986-08056-7]. Online and Global. 3-6 November 2021. edited by B. Bogosian, K. Dörfler, B. Farahi, J. Garcia del Castillo y López, J. Grant, V. Noel, S. Parascho, and J. Scott. 400-409.
summary Concrete, a material widely used in the construction industry today for its low cost and considerable strength as a composite building material, allows designers to work with nearly any form imaginable; if the technology to build the formwork is possible. By combining two historic and widely used materials, clay and concrete, our proposed novel process, Cocoon, integrates robotic clay three-dimensional (3D) printing as the primary formwork and incrementally casting concrete into this formwork to fabricate nonstandard concrete elements. The incremental casting and printing process anchors the concrete and clay together, creating a symbiotic and harmonious relationship. The concrete’s fluidity takes shape from the 3D printed clay formwork, allowing the clay to gain structure from the concrete as it cures. As the clay loses moisture, the formwork begins to shrink, crack, and reveal the concrete below. This self-demolding process produces easily removable formwork that can then be recycled by adding water to rehydrate the clay creating a nearly zero-waste formwork. This technique outlines multiple novel design features for complex concrete structures, including extended height limit, integrated void space design, tolerable overhang, and practical solutions for clay deformation caused by the physical stress during the casting process. The novelty of the process created by 3D printing clay formwork using an industrial robotic arm allows for rapid and scalable production of nearly zero-waste customizable formwork. More significant research implications can impact the construction industry, integrating more sustainable ways to build, enabled by digital fabrication technologies.
series ACADIA
type paper
email
last changed 2023/10/22 12:06

_id ecaade2022_302
id ecaade2022_302
authors Lu, Xin, Meng, Zeyuan, Rodriguez, Alvaro Lopez and Pantic, Igor
year 2022
title Reusable Augmented Concrete Casting System - Accessible method for formwork manufacturing through holographic guidance
doi https://doi.org/10.52842/conf.ecaade.2022.1.371
source Pak, B, Wurzer, G and Stouffs, R (eds.), Co-creating the Future: Inclusion in and through Design - Proceedings of the 40th Conference on Education and Research in Computer Aided Architectural Design in Europe (eCAADe 2022) - Volume 1, Ghent, 13-16 September 2022, pp. 371–380
summary Reinforced concrete has been one of the essential materials for modern architecture for the last hundred years. Its use is entirely global, having been adopted by all cultures and styles since its invention in the late 19th century. Although its value is excellent due to its low cost, durability and adaptability, its environmental impact is significant, being, in fact, one of the most polluting industries in the world (Babor et al. 2009). This experimental project will research a more sustainable use of concrete, exploring a new form of reusable concrete formwork that will ideally reduce the CO2 footprint by removing wood waste in the casting process and replacing it with adaptable metal components. The modular part-based system for the concrete casting also attempts to simplify one of the current complexities for concrete construction, the Skilled-Labour shortage. (Yusoff et al. 2021). To mitigate this problem, the project also proposes using an Augmented Assembly logic for the casting parts to guide the ensemble and dismantle the formwork through an optimised algorithmic logic. The use of Augmented Reality as a replacement for traditional paper instructions will facilitate access to more workers to this construction art and potentially improve access to optimised use of concrete in developing communities with restricted building technological resources.
keywords Mixed Reality, Distributed Manufacturing, Augmented Manufacturing, Sustainability, Computational Design, Concrete Casting
series eCAADe
email
last changed 2024/04/22 07:10

_id caadria2021_218
id caadria2021_218
authors Saslawsky, Kevin, Sanford, Tyler, MacDonald, Katie and Schumann, Kyle
year 2021
title Branching Inventory - Democratized Fabrication of Available Stock
doi https://doi.org/10.52842/conf.caadria.2021.1.513
source A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 513-522
summary Branching inventory is a construction methodology demonstrated through a full-scale structural prototype that reduces the waste inherent in milling lumber and celebrates natural variation by making complex form the efficient result of irregular material. The processing of wood into standardized components embeds waste and intensive energy consumption into timber construction. This work reimagines the utility of raw materials, using computational feedback to place natural form in dialogue with design intent -- creating a dialogue between technology, material, and designer. A custom workflow synthesizes a network of branches into a specific, structural form, shaped by the thicknesses and curvatures of the stock material as well as design input. Building on work using machine visioning in fabricating non-standard timber by others -- most of which relies on elaborate and cost-prohibitive 3D scanning and robotic fabrication systems -- branching inventory demonstrates a low-fidelity, democratized version of such approaches, using standard wood and metal-working tools and in which the available material stock contributes to design possibilities.
keywords Digital Design; Digital Fabrication; 3D Scanning; Material Agency; Democratized Technology
series CAADRIA
email
last changed 2022/06/07 07:57

_id ecaade2021_169
id ecaade2021_169
authors Qi, Yue, Zhong, Ruqing, Kaiser, Benjamin, Tahouni, Yasaman, Wagner, Hans-Jakob, Verl, Alexander and Menges, Achim
year 2021
title Augmented Accuracy - A human-machine integrated adaptive fabrication workflow for bamboo construction utilizing computer vision
doi https://doi.org/10.52842/conf.ecaade.2021.1.345
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 1, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 345-354
summary Despite being sustainable, strong and lightweight, naturally grown bamboo poles are currently used in restricted building typologies. This is due to the large tolerances in the built structures, which is caused by the variations in the dimensions and geometry of natural material as well as the manual, uninformed and imprecise assembly methods. In previous work, we introduced an adaptive fabrication method for bamboo structures that can monitor the fabrication process and compensate for deviations between built and designed form. As a proof of concept, the method is suitable for small scale bamboo structures in 2D- or simple 3D configuration. This paper extends the previous method by integrating the adaptation strategies into a cohesive fabrication and assembly workflow for large scale complex bamboo structures. To enable that, a more effective sensor localization method, adaptation algorithm, connection and assembly system, as well as web-based user interface are developed. The effectiveness of the proposed methods is demonstrated through the fabrication of a pavilion scale branching bamboo structure that complies with intended geometric boundary conditions. Even though the material has substantial geometrical variations, the final structure shows small geometric deviations and a successful interface with the prefabricated roof elements. Our work shows how vernacular materials and processes can be digitally augmented in order to reliably produce building structures, hence enabling their usage in modern applications to a larger extent.
keywords Adaptive Digital Fabrication; Construction Uncertainties; Computer Vision; Bamboo Structures; HMI
series eCAADe
email
last changed 2022/06/07 08:00

_id ascaad2021_146
id ascaad2021_146
authors Aly, Zeyad; Aly Ibrahim, Sherif Abdelmohsen
year 2021
title Augmenting Passive Actuation of Hygromorphic Skins in Desert Climates: Learning from Thorny Devil Lizard Skins
source Abdelmohsen, S, El-Khouly, T, Mallasi, Z and Bennadji, A (eds.), Architecture in the Age of Disruptive Technologies: Transformations and Challenges [9th ASCAAD Conference Proceedings ISBN 978-1-907349-20-1] Cairo (Egypt) [Virtual Conference] 2-4 March 2021, pp. 264-278
summary The exploitation of latent properties of natural materials such as wood in the passive actuation of adaptive building skins is of growing interest due to their added value as a low-cost and low-energy approach. The control of wood response behavior is typically conducted via physical experiments and numerical simulations that explore the impact of hygroscopic design parameters. Desert climates however suffer from water scarcity and high temperatures. Complementary mechanisms are needed to provide sufficient sources of water for effective hygroscopic operation. This paper aims to exploit such mechanisms, with specific focus on thorny devil lizard skins whose microstructure surface properties allow for maximum humidity absorption. We put forward that this process enhances hygroscopic-based passive actuation systems and their adaptation to both humidity and temperature in desert climates. Specific parameters and rules are deduced based on the lizard skin properties. Physical experiments are conducted to observe different actuation mechanisms. These mechanisms are recorded, and texture and bending morphologies are modeled for adaptive skins using Grasshopper.
series ASCAAD
email
last changed 2021/08/09 13:13

_id ecaade2021_202
id ecaade2021_202
authors Campos, Tatiana, Cruz, Paulo J. S. and Figueiredo, Bruno
year 2021
title The Use of Natural Materials in Additive Manufacturing of Buildings Components - Towards a more sustainable architecture
doi https://doi.org/10.52842/conf.ecaade.2021.1.355
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 1, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 355-364
summary The demand for sustainable building materials is currently a major concern of society. It is known that the traditional construction industry requires a high consumption of inorganic materials, which is associated with the excessive production of waste. Thus, this article intends to demonstrate the possibility of using the Additive Manufacturing (AM) technique Paste Extrusion Modeling (PEM) in the production of reusable, biodegradable and recyclable construction systems, using a combination of different natural materials that have created multiple pastes with different additives.Cellulose is a natural material - biodegradable, recyclable and low cost - and its implementation aims to change some aspects of the current state of the construction sector and can have a real impact on the exploration of innovative solutions and more sustainable alternative building systems. The integration of AM techniques, PEM method, supported by computational modelling tools, will allow the definition of a building system and its components. Depending on the material used - natural materials or biomaterials - the constraints and limitations of AM will be considered.
keywords Cellulose; Natural Fibers; Additive Manufacturing; Sustainable Construction
series eCAADe
email
last changed 2022/06/07 07:54

_id ecaade2021_115
id ecaade2021_115
authors Foged, Isak and Hilmer, Jacob
year 2021
title Fiber Compositions - Development of wood and textile layered structures as a material strategy for sustainable design
doi https://doi.org/10.52842/conf.ecaade.2021.2.443
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 2, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 443-452
summary This study examines composite compositions based on fiber-based materials. It focuses on organic textiles of Jute, Hemp, Wool, Flax, and Glass fiber as a synthetic textile, combined with the lightweight wood species Paulownia. By creating novel composites, the study aims to investigate methods and generate design knowledge for material strategies to improve and reduce material waste in the built environment, further enabled by the use of small elements that can be sourced from waste wood and reclaimed wood. Research is conducted as a hybrid material-computational methodology, developing and testing probes, prototypes and a full-scale demonstrator assembly in the form of a wall seating composition. The results find that the proposed method and resulting composites have significant potentials for both expressive and functional characteristics, allowing tectonic articulation to be made, while creating minimum material structures based on assembly of small elements to larger complex curvature building parts.
keywords Wood; Textile; Composite; Computational Design; Environmental Design
series eCAADe
email
last changed 2022/06/07 07:51

_id caadria2021_282
id caadria2021_282
authors Jauk, Julian, Vašatko, Hana, Gosch, Lukas, Christian, Ingolf, Klaus, Anita and Stavric, Milena
year 2021
title Digital Fabrication of Growth - Combining digital manufacturing of clay with natural growth of mycelium
doi https://doi.org/10.52842/conf.caadria.2021.1.753
source A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 753-762
summary In this paper we will demonstrate that a digital workflow and a living material such as mycelium, make the creation of smart structural designs possible. Ceramics industries are not as technically advanced in terms of digital fabrication, as the concrete or steel industries are. At the same time, bio-based materials that use growth as a manufacturing method, are often lacking in basic research. Our interdisciplinary research combines digital manufacturing - allowing a controlled material distribution, with the use of mycelial growth - enabling fibre connections on a microscopic scale. We developed a structure that uses material informed toolpaths for paste-based extrusion, which are built on the foundation of experiments that compare material properties and observations of growth. In this manner the tensile strength of 3D printed unfired clay elements was increased by using mycelium as an intelligently oriented fibre reinforcement. Assembling clay-mycelium composites in a living state allows force-transmitting connections within the structure. The composite named 'MyCera' has exhibited structural properties that open up the possibility of its implementation in the building industry. In this context it allows the design and efficient manufacturing of lightweight ceramic constructions customized to this composite, which would not have been possible using conventional ceramics fabrication methods.
keywords Mycelium; Clay; 3D Printing; Growth; Bio-welding
series CAADRIA
email
last changed 2022/06/07 07:52

_id ecaade2021_059
id ecaade2021_059
authors Lim, Ariel Cheng Sin and Thomsen, Mette Ramsgaard
year 2021
title Multi-Material Fabrication for Biodegradable Structures - Enabling the printing of porous mycelium composite structures
doi https://doi.org/10.52842/conf.ecaade.2021.1.085
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 1, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 85-94
summary Our awareness of the earth's depleting resources has directed focus towards biomaterials, which can be extracted sustainably and biodegraded after use. Current fabrication of biomaterial structures is still restricted in strength and geometry, limiting its use in construction. This paper presents a novel two-phase multi-material fabrication process to create mycelium composite structures of higher porosity and complexity with speculated improvements in strength. First, cellulose pulp inoculated with mycelium is extruded. Then, each layer is filled by a secondary supporting material. This material, in the form of a gravel- and sand-slurry, acts as an inhospitable medium steering mycelial growth, additionally improving aeration to produce stronger structures. After an intermediate growth period, the secondary material, reusable in a closed-loop production model, is removed to reveal the fully-grown mycelium structure. The paper reports on each of the three aspects: the fabrication process, material experimentation of primary and secondary substrates, as well as geometry of varying porosity and performance.
keywords biomaterials; mycelium; biodegradable structures; robotic fabrication; additive manufacturing
series eCAADe
email
last changed 2022/06/07 07:59

_id ecaade2021_008
id ecaade2021_008
authors Naylor, John Osmond
year 2021
title Protection by Generative Design - Designing for full-culm bamboo durability using sunlight-hours modelling in Ladybug
doi https://doi.org/10.52842/conf.ecaade.2021.1.315
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 1, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 315-324
summary High yield cultivated construction materials such as bamboo could reduce our overconsumption of concrete and sand. Full-culm bamboo has low natural durability which in construction makes it imperative that the design affords protection from rain and sunlight. This paper presents and advocates a generative design workflow for full-culm bamboo using widely applicable architectural design software. A series of trials were carried out to modify the geometry of a planar truss and gablet roof with input parameters tested to determine the optimal roof surface area which could provide full solar protection at three different sites. This algorithmic process tested both straight and curved poles. Depending on the site, when compared to a symmetrical uniform 45 degree overhang, less or greater roof surface area is required in order to provide full solar protection. The use of curved poles and an asymmetrical truss could maintain full protection yet reduce the roof surface area further.
keywords Full-culm bamboo; Generative design approach; Ladybug; Architectural design; Digital materiality
series eCAADe
email
last changed 2022/06/07 07:58

_id ecaade2024_361
id ecaade2024_361
authors Sochùrková, Petra; Devyatkina, Svetlana; Kordová, Sára; Vaško, Imrich; Tsikoliya, Shota
year 2024
title Bioreceptive Parameters for Additive Manufacturing of Clay based Composites
doi https://doi.org/10.52842/conf.ecaade.2024.1.045
source Kontovourkis, O, Phocas, MC and Wurzer, G (eds.), Data-Driven Intelligence - Proceedings of the 42nd Conference on Education and Research in Computer Aided Architectural Design in Europe (eCAADe 2024), Nicosia, 11-13 September 2024, Volume 1, pp. 45–54
summary Due to climate change and the problematic amount of waste and CO2 emissions in the construction industry, non-human organisms and sustainable solutions are key motivators of the study. This paper focuses on developing a bioreceptive (Guillitte, 1995) composite suitable for additive manufacturing, composed to support growth of various organisms. It investigates key properties which have shown to be beneficial for promoting biological growth, such as water absorption, water permeability, humidity, and surface texture. The study evaluates the effect of two groups of clay-based waste additives, wooden sawdust (Arslan, et al., 2021) and sediment material sourced from local tunnel excavation in Prague. Simultaneously the need for intelligent reintegration and waste use is prevalent. Additive fabrication offers the ability to test a variety of composites and (re-)integrate them into the manufacturing processes. Current approach explores how to design artificial environments/skins for greenery and small life with the potential to improve both diversity and survivability while maintaining a better climate in its immediate surroundings. Bioreceptive design has the potential to improve the quality of the urban environment and bring new aesthetic influences into it (Cruz and Beckett 2016, p. 51-64).
keywords Digital Design, Material Research, Bioreceptive Design, Robotic Fabrication, Additive Manufacturing, Experimental Pastes, Bio compatibility, Waste Materials, Clay Composites
series eCAADe
email
last changed 2024/11/17 22:05

_id cdrf2021_286
id cdrf2021_286
authors Yimeng Wei, Areti Markopoulou, Yuanshuang Zhu,Eduardo Chamorro Martin, and Nikol Kirova
year 2021
title Additive Manufacture of Cellulose Based Bio-Material on Architectural Scale
doi https://doi.org/https://doi.org/10.1007/978-981-16-5983-6_27
source Proceedings of the 2021 DigitalFUTURES The 3rd International Conference on Computational Design and Robotic Fabrication (CDRF 2021)

summary There are severe environmental and ecological issues once we evaluate the architecture industry with LCA (Life Cycle Assessment), such as emission of CO2 caused by necessary high temperature for producing cement and significant amounts of Construction Demolition Waste (CDW) in deteriorated and obsolete buildings. One of the ways to solve these problems is Bio-Material. CELLULOSE and CHITON is the 1st and 2nd abundant substance in nature (Duro-Royo, J.: Aguahoja_ProgrammableWater-based Biocomposites for Digital Design and Fabrication across Scales. MIT, pp. 1–3 (2019)), which means significantly potential for architectural dimension production. Meanwhile, renewability and biodegradability make it more conducive to the current problem of construction pollution. The purpose of this study is to explore Cellulose Based Biomaterial and bring it into architectural scale additive manufacture that engages with performance in the material development, with respect to time of solidification and control of shrinkage, as well as offering mechanical strength. At present, the experiments have proved the possibility of developing a cellulose-chitosan- based composite into 3D-Printing Construction Material (Sanandiya, N.D., Vijay, Y., Dimopoulou, M., Dritsas, S., Fernandez, J.G.: Large-scale additive manufacturing with bioinspired cellulosic materials. Sci. Rep. 8(1), 1–5 (2018)). Moreover, The research shows that the characteristics (Such as waterproof, bending, compression, tensile, transparency) of the composite can be enhanced by different additives (such as xanthan gum, paper fiber, flour), which means it can be customized into various architectural components based on Performance Directional Optimization. This solution has a positive effect on environmental impact reduction and is of great significance in putting the architectural construction industry into a more environment-friendly and smart state.
series cdrf
email
last changed 2022/09/29 07:53

_id caadria2021_133
id caadria2021_133
authors Zhan, Qiang, Zhou, Xinjie and Yuan, Philip F.
year 2021
title Digital Design and Fabrication of a 3D Concrete Printed Prestressed Bridge
doi https://doi.org/10.52842/conf.caadria.2021.1.663
source A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 663-672
summary In recent years, additive manufacturing and 3D printing technologies have been increasingly used in the field of construction engineering. 3D Concrete printing is a kind of laminated printing method using concrete extrusion technique. Concrete has the advantages of high compressive strength, low deformation, and excellent durability, and has high application value in the construction field. However, as a brittle material, concrete has limited tensile and flexural strength. For beam like components, it is difficult to fully exert the compressive performance of the material relying solely on itself, so it is difficult to apply to the bending member. The experimental case introduced in this paper combined the prestressing system with concrete printing technology. A post-tensioning prestressing system suitable for prefabricated concrete 3D printing components, which combined the excellent tensile properties of steel bars with the compressive performance of the 3D concrete printed part was proposed.
keywords 3D concrete printing; Prestressed concrete; robotic fabrication; structural optimization
series CAADRIA
email
last changed 2022/06/07 07:57

_id sigradi2021_90
id sigradi2021_90
authors Mateus, Daniel, Pinto Duarte, José and Romao, Luís
year 2021
title Energy-Based Design: A Digital Design System for the Design of Energy-Harvesting Building Envelopes
source Gomez, P and Braida, F (eds.), Designing Possibilities - Proceedings of the XXV International Conference of the Ibero-American Society of Digital Graphics (SIGraDi 2021), Online, 8 - 12 November 2021, pp. 831–842
summary The goal of the research described in this paper is to address climate change by promoting the production of renewable energy in building envelopes, which are exposed to solar radiation. It proposes an energy-based design paradigm, where energy processes shape the building form, and a digital design system for building envelopes that considers the trajectory of sunrays. The goal is to create envelopes that are efficient in harvesting solar energy, enabling them to produce the electricity that buildings consume. To operationalize the proposed digital design system, a building envelope grammar is developed and implemented in a software called LIDIA to be used by architects in design process to generate solutions with improved energy production performance. The efficiency of the resulting solutions, the effectiveness of LIDIA and, therefore, the validity of the proposed paradigm, is demonstrated with the design of envelope solutions for single family houses.
keywords Energy-based design, Architecture-Building envelopes system, Buildings envelope grammar, Shape grammar, LIDIA software.
series SIGraDi
email
last changed 2022/05/23 12:11

_id sigradi2021_44
id sigradi2021_44
authors Peng, Xianhui, Cai, Yanxin and Gao, Xiaoni
year 2021
title Study on the Optimization Method of Intercity Railroad Underground Station Space Performance Based on BP Neural Network
source Gomez, P and Braida, F (eds.), Designing Possibilities - Proceedings of the XXV International Conference of the Ibero-American Society of Digital Graphics (SIGraDi 2021), Online, 8 - 12 November 2021, pp. 339–350
summary With the development of economy, China is facing the contradiction between urban development and the shortage of urban space resources.This article takes the small and medium-sized underground stations on the Guanhui Intercity Railway and the Changzhutan Intercity Railway as the main research objects of this thesis; Analyze the influencing factors of the space performance of the underground station, and design the BP neural network structure based on this; According to the preparation of relevant technical data, Anylogic is used to simulate the setting of simulation parameters and current station operation, to extract ideal samples, and to build and train the underground station Spatial performance characteristic analysis model.Finally, the spatial performance optimization method of Intercity Railway Underground Station Based on neural network is summarized, the optimization process is sorted out, the numerical optimization results are obtained, and the optimization scheme is proposed to verify the effectiveness of the method.
keywords Research on the Optimization Method of Intercity Railroad Underground Station Space Performance Based on BP Neural Network
series SIGraDi
email
last changed 2022/05/23 12:10

_id caadria2021_250
id caadria2021_250
authors Aghaei Meibodi, Mania, Odaglia, Pietro and Dillenburger, Benjamin
year 2021
title Min-Max: Reusable 3D printed formwork for thin-shell concrete structures - Reusable 3D printed formwork for thin-shell concrete structures
doi https://doi.org/10.52842/conf.caadria.2021.1.743
source A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 743-752
summary This paper presents an approach for reusable formwork for thin-shell, double-sided highly detailed surfaces based on binder jet 3D printing technology. Using binder jetting for reusable formwork outperforms the milled and 3D printed thermoplastic formwork in terms of speed and cost of fabrication, precision, and structural strength against deformation. The research further investigated the synergy of binder jetting sandstone formwork with glass-fiber reinforced concrete (GFRC) to fabricate lightweight, durable, and highly detailed facade elements.We could demonstrate the feasibility of this approach by fabricating a minimal surface structure assembled from 32 glass-fiber reinforced concrete elements, cast with 4 individual formwork elements, each of them reused 8 times. By showing that 3D printed (3DP) formwork cannot only be used once but also for small series production we increase the field of economic application of 3D printed formwork. The presented fabrication method of formwork based on additive manufacturing opens the door to more individualized, freeform architecture.
keywords Binder Jet 3D Printing; 3D Printed Formwork; Reusable Formwork; Minimal Surface; GFRC (GRC)
series CAADRIA
email
last changed 2022/06/07 07:54

_id ascaad2021_004
id ascaad2021_004
authors Ali, Nouran; Samir Hosny, Ahmed Abdin
year 2021
title Thermal Performance of Nanomaterials of a Medium Size Office Building Envelope: With a Special Reference to Hot Arid Climatic Zone of Egypt
source Abdelmohsen, S, El-Khouly, T, Mallasi, Z and Bennadji, A (eds.), Architecture in the Age of Disruptive Technologies: Transformations and Challenges [9th ASCAAD Conference Proceedings ISBN 978-1-907349-20-1] Cairo (Egypt) [Virtual Conference] 2-4 March 2021, pp. 385-396
summary Global warming is becoming a huge threat in the 21st century. The building is the main contributor to energy consumption and greenhouse gas emissions which play an important role in global warming. Using new technologies provides a step towards a better-built environment. Nanotechnology is an emerging technology that provides innovative materials that integrate with the building envelope to enhance energy efficiency and decrease energy consumption in buildings. Many Nano products are a promising candidate for building thermal insulation and increasing the building’s efficiency. This paper aims to reach minimum energy consumption by investigating Nanomaterials thermal performance on a building’s envelope in a hot arid climate. An office building in Cairo, Egypt is chosen as a case study. The paper presents an empirical/applied inquiry that is based on a computer simulation using Design Builder software. Energy consumption is calculated for different cases; the base model of the office building without using nanomaterials, and several nano models using nanomaterials. The results indicate that the use of Nanomaterials can enhance the thermal performance of the office building and save about 13.44 % of the annual energy consumption of the building.
series ASCAAD
email
last changed 2021/08/09 13:11

_id caadria2021_005
id caadria2021_005
authors Bedarf, Patrick, Martinez Schulte, Dinorah, Şenol, Ayça, Jeoffroy, Etienne and Dillenburger, Benjamin
year 2021
title Robotic 3D Printing of Mineral Foam for a Lightweight Composite Facade Shading Panel
doi https://doi.org/10.52842/conf.caadria.2021.1.603
source A. Globa, J. van Ameijde, A. Fingrut, N. Kim, T.T.S. Lo (eds.), PROJECTIONS - Proceedings of the 26th CAADRIA Conference - Volume 1, The Chinese University of Hong Kong and Online, Hong Kong, 29 March - 1 April 2021, pp. 603-612
summary This paper presents the design and fabrication of a lightweight composite facade shading panel using 3D printing (3DP) of mineral foams. Albeit their important role in industrial construction practice as insulators and lightweight materials, only little research has been conducted to use foams in 3DP. However, the recent development of highly porous mineral foams that are very suitable for extrusion printing opens a new chapter for development of geometrically complex lightweight building components with efficient formwork-free additive manufacturing processes. The work documented in this paper was based on preliminary material and fabrication development of a larger research endeavor and systematically explored designs for small interlocking foam modules. Furthermore, the robotic 3D Printing setup and subsequent processing parameters were tested in detail. Through extensive prototyping, the design space of a final demonstrator shading panel was mapped and refined. The design and fabrication process is documented and shows the potential of the novel material system in combination with fiber-reinforced ultra-high performance concrete (UHPC). The resulting composite shading panel highlights the benefits of using mineral foam 3DP to fabricate freeform stay-in-place formwork for lightweight facade applications. Furthermore, this paper discusses the challenges and limitations encountered during the project and gives a conclusive outlook for future research.
keywords robotic 3d-printing; mineral foam; lightweight construction; concrete formwork; facade shading panel
series CAADRIA
email
last changed 2022/06/07 07:54

_id acadia21_318
id acadia21_318
authors Borhani, Alireza; Kalantar, Negar
year 2021
title Nesting Fabrication
doi https://doi.org/10.52842/conf.acadia.2021.318
source ACADIA 2021: Realignments: Toward Critical Computation [Proceedings of the 41st Annual Conference of the Association of Computer Aided Design in Architecture (ACADIA) ISBN 979-8-986-08056-7]. Online and Global. 3-6 November 2021. edited by B. Bogosian, K. Dörfler, B. Farahi, J. Garcia del Castillo y López, J. Grant, V. Noel, S. Parascho, and J. Scott. 318-327.
summary Positioned at the intersection of the computational modes of design and production, this research explains the principles and applications of a novel fabrication-informed geometric system called nesting. Applying the nesting fabrication method, the authors reimage the construction of complex forms by proposing geometric arrangements that lessen material waste and reduce production time, transportation cost, and storage space requirements. Through this method, appearance and performance characteristics are contingent on fabrication constraints and material behavior. In this study, the focus is on developing design rules for this method and investigating the main parameters involved in dividing the global geometry of a complex volume into stackable components when the first component in the stack gives shape to the second. The authors introduce three different strategies for nesting fabrication: 2D, 2.5D, and 3D nesting. Which of these strategies can be used depends on the geometrical needs of the design and available tools and materials. Next, by revisiting different fabrication approaches, the authors introduce readers to the possibility of large-scale objects with considerable overhangs without the need for nearly any temporary support structures. After establishing a workflow starting with the identification of geometric rules of nesting and ending with fabrication limits, this work showcases the proposed workflow through a series of case studies, demonstrating the feasibility of the suggested method and its capacity to integrate production constraints into the design process. Traversing from pragmatic to geometrical concerns, the approach discussed here offers an integrated approach supporting functional, structural, and environmental matters important when turning material, technical, assembly, and transportation systems into geometric parameters.
series ACADIA
type paper
email
last changed 2023/10/22 12:06

_id ecaade2021_333
id ecaade2021_333
authors Burger, Joris, Wangler, Timothy, Chiu, Yu-Hung, Techathuvanun, Chanon, Gramazio, Fabio, Kohler, Matthias and Lloret-Fritschi, Ena
year 2021
title Material-informed Formwork Geometry - The effects of cross-sectional variation and patterns on the strength of 3D printed eggshell formworks
doi https://doi.org/10.52842/conf.ecaade.2021.2.199
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 2, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 199-208
summary Fused deposition modelling (FDM) 3D printing of formworks for concrete has the potential to increase geometric freedom in concrete construction. However, one major limitation of FDM printed formworks is that they are fragile and often cannot support the hydrostatic pressure exerted by the concrete. The research project 'Eggshell' combines robotic 3D printing of formwork with the casting of a fast-hardening concrete to reduce hydrostatic pressure to a minimum. Eggshell can be used to fabricate architectural-scale building components; however, knowledge of the influence formwork geometry has on the hydrostatic pressure resistance is still sparse, resulting in unexpected breakages of the formwork. This paper presents an empirical study into the breakage behaviour of FDM printed formworks when subjected to hydrostatic pressure. Firstly, the study aims to give a first insight into the breakage behaviour of formworks with a constant cross-section by casting a self-compacting concrete into the formwork until breakage. Then, we investigate if three-dimensional patterning of the formwork can have a beneficial effect on the breakage behaviour. Finally, the preliminary results are validated through the fabrication of two full-scale columns. The empirical results point towards the fact that sharp corners in formworks are weaker compared to rounded corners. Although the presented results are still preliminary, they mark an important step in the development of reliable design and fabrication strategies using 3D printed formworks.
keywords 3D Printing; Formwork; Fused Deposition Modelling; Digital Concrete; Hydrostatic pressure; Eggshell
series eCAADe
email
last changed 2022/06/07 07:54

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