| id |
acadia23_v2_174 |
| authors |
Dayyem Khan, Muhammad; Varadharajan, Tharanesh; A Keller, Zachary; Aghaei Meibodi, Mania |
| year |
2023 |
| title |
BioMatters: The Robotic 3D-Printed Biodegradable Wood-Based Formwork for Cast-in-place Concrete Structures |
| source |
ACADIA 2023: Habits of the Anthropocene: Scarcity and Abundance in a Post-Material Economy [Volume 2: Proceedings of the 43rd Annual Conference for the Association for Computer Aided Design in Architecture (ACADIA) ISBN 979-8-9891764-0-3]. Denver. 26-28 October 2023. edited by A. Crawford, N. Diniz, R. Beckett, J. Vanucchi, M. Swackhamer 174-183. |
| summary |
‘BioMatters’ explores methods of creating wood-based material for 3D Printing freeform concrete formwork. The concrete industry is widely acknowledged as a significant contributor to waste, pollution, and resource consumption. Typical concrete formwork, which constitutes 40% of the overall expenses in concrete construction, is a significant source of waste. Recent 3D printing advancements in concrete formwork offer increased design flexibility, significantly reduced concrete consumption, minimal material waste, and improved productivity. This research project represents a pioneering advancement in 3D printing formwork by investigating robotic 3D printing methods with wood-based materials that are fully biodegradable, reusable, and recyclable. The paper presents a novel method of coupling robotic 3D printing of wood-based material with incremental set-on-demand concrete casting to create zero-waste, freeform concrete structures. Here, the concrete takes its shape from the 3D-printed wood formwork and, at the same time, concrete stabilizes the 3D printed wood to prevent its deformation on a larger scale. Once the concrete is cured, the formwork is removed and is fully recycled by grinding and rehydrating the material with water, thus creating a nearly zero-waste formwork solution. The method is investigated involving the design and fabrication of a pair of 1.8-meter-high structural columns. This project focuses on utilizing the material from previous 3D printed formwork for each subsequent column, to evaluate the reusability of the material. The project explores various aspects, including sequential rebar integration, the correlation between the geometric properties of the 3D printed formwork, and the rheology hydrostatic pressure of the concrete mix in relation to material design. |
| series |
ACADIA |
| type |
paper |
| email |
|
| full text |
 file.pdf (1,500,017 bytes) |
| references |
Content-type: text/plain
|
Andrei Jipa, Mathias Bernhard, Nicolas Ruffray, Timothy P. Wangler, Robert J. Flatt, and Benjamin Dillenburger (2019)
 FORMWORK FABRICATION FREEDOM FOR A CONCRETE CANOE
, Gestao e Tecnologia de Projet 14, no. 1 (September): 25-44. 10.11606/gtp.v14i1.148264
|
|
|
|
|
Andrei Jipa (2022)
3D Printed Formwork for Concrete: State of-the-Art, Opportunities, Challenges, and Applications
, 3D Printing and Additive Manufacturing 9, no. 2 (April): 84-10
|
|
|
|
|
Atanu K. Das, David A. Agar, Magnus Rudolfsson, and Sylvia H. Larsson (2021)
A review on wood powders in 3D printing: processes, properties and potential applications
, Journal of Materials Research and Technology 15 (December): 241-255
|
|
|
|
|
Christopher Bierach, Alexsander A. Coelho, Michela Turrin, Serdar Asut, and Ulrich Knaack (2023)
Wood-based 3D printing: potential and limitation to 3D print building elements with cellulose and lignin
, Architecture, Structures and Construction 3, no. 1 (March)
|
|
|
|
|
David Correa, Athina Papadopoulou, Christophe Guberan, Nynika Jhaveri, Steffen Reichert, Achim Menges, and Skylar Tibbits (2015)
3D-Printed Wood: Programming Hygroscopic Material Transformations
, MIT Open Access Articles 2, no. 1 (september): 13. 10.1089/3dp.2015.0022
|
|
|
|
|
Daša K. Tomec and Mirko Kariz (2022)
Use of Wood in Additive Manufacturing: Review and Future Prospects
, Polymers 14, no. 6 (March)
|
|
|
|
|
Doron Kam, Ido Levin, Yinnon Kutner, Omri Lanciano, Eran Sharon, Oded Shoseyov, and Shlomo Magdassi (2022)
Wood Warping Composite by 3D Printing
, Polymers 14, no. 4 (February): 733
|
|
|
|
|
Eero Sjostrom (1993)
Wood Chemistry: Fundamentals and Applications. N.p.
, Elsevier Science.
|
|
|
|
|
Ena L. Fritschi, Elia Quadranti, Fabio Scotto, Lukas Fuhrimann, Thibault Demoulin, Sara Mantellato, Lukas Unteregger, Joris Burger, Rafael Giuliano Pileggi, Fabio Gramazio
Fabio Gramazio, Matthias Kohler, and Robert J. Flatt (2022)
Additive Digital Casting: From Lab to Industry
, Materials 15, no. 10 (May). 10.3390/ma15103468
|
|
|
|
|
Farnaz Batool, Kamrul Islam, Celal Cakiroglu, and Anjuman Shahriar (2021)
Effectiveness of wood waste sawdust to produce medium- to low-strength concrete materials
, Journal of Building Engineering 44 (December): 103237
|
|
|
|
|
Habib Dagher (2022)
First 100% bio-based 3D-printed home unveiled at the University of Maine
, UMaine News - University of Maine
|
|
|
|
|
Irina E. Raschip, Cornelia Vasile, Diana Ciolacu, and Georgeta Cazacu (2007)
Semi-interpenetrating Polymer Networks Containing Polysaccharides. I Xanthan/Lignin Networks
, High Performance Polymers 19, no. 5-6 (October): 603 - 620
|
|
|
|
|
Joris Burger, Petrus A. Lindström, Seyma Gürel, Filip Niketiæ, Ena L. Fritschi, Robert J. Flatt, Fabio Gramazio, and Matthias Kohler (2023)
Eggshell Pavilion: a reinforced concrete structure fabricated using robotically 3D printed formwork
, Construction Robotics 7, no. 1 (February)
|
|
|
|
|
Jungang Jiang, Hale Oguzlu, and Feng Jiang (2021)
3D printing of lightweight, super-strong yet flexible all-cellulose structure
, Chemical Engineering Journal 405 (February)
|
|
|
|
|
Mania A. Meibodi, Ryan Craney, and`es McGee (2022)
ACADIA 2021 Realignments: Toward Critical Computation
, Proceedings of the 41st Annual Conference of the Association for Computer Aided Design in Architecture. Edited by Stefana Parascho, Kathrin Dörfler, and Jane Scott. N.p.: ACADIA. Meibodi, Mania A., Christopher Voltl, and Ryan Craney. 2021. ACADIA 2020 Distributed Proximities: Proceedings of the 40th Annual Conference of the Association for Computer Aided Design in Architecture, Volume I: Technical Papers, Keynote Conversations. Edited by Adam Marcus, Brian Slocum, and Viola Ago. Vol. 1. 2 vols. N.p.: ACADIA.
|
|
|
|
|
Michael Rosenthal, Clara Henneberger, Anna Gutkes, and Claus Thomas Bues (2017)
Liquid Deposition Modeling: a promising approach for 3D printing of wood
, European Journal of Wood and Wood Products 76, no. 3 (December): 797-799
|
|
|
|
|
Mihaela T. Opedal, Eduardo Espinosa, Alejandro Rodríguez, and Gary C. Carrasco (2019)
Lignin: A Biopolymer from Forestry Biomass for Biocomposites and 3D Printing
, Materials 12, no. 18 (September)
|
|
|
|
|
Surabhi Chaturvedi, Sanchita Kulshrestha, Khushboo Bhardwaj, and Rekha Jangir (2021)
Microbial Polymers
, Applications and Ecological Perspectives. Edited by Anukool Vaishnav and Devendra K. Choudhary. N.p.: Springer Nature Singapore
|
|
|
|
|
Viacheslav Markin, Christof Schröfl, Paul Blankenstein, and Viktor Mechtcherine (2021)
Three Dimensional (3D)-Printed Wood-Starch Composite as Support Material for 3D Concrete Printing
, ACI MATERIALS JOURNAL 118, no. 6 (November): 301-310. 10.14359/51733131
|
|
|
|
|
Yimeng Wei, Areti Markopoulou, Yuanshuang Zhu, Eduardo C. Martin, and Nikol Kirova (2021)
Additive Manufacture of Cellulose Based Bio-Material on Architectural Scale
, The International Conference on Computational Design and Robotic Fabrication 1, no. 1 (july): 286-304. 2022
|
|
|
|
| last changed |
2024/12/20 09:12 |
|
