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id ecaade2021_011
authors Nováková, Kateřina and Vele, Jiří
year 2021
title Prvok - An experiment with 3D printing large doublecurved concrete structure
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 2, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 137-144
doi https://doi.org/10.52842/conf.ecaade.2021.2.137
summary In this experimental research project we report on the manufacturing process of the first full-size 3D printed concrete structure in our country. The house was 3D printed by an ABB IRB 6700 robot whose range we made fit with the requirements for transportation size and also, its range determined the size and geometry of the house. During the transformation process from sketch to code we involved students to apply computational design methods. We designed the main load bearing structure which had to be thinnest and lightest possible together with its insulation features and printability. We were aware of the world-wide research in this field started by NASA centennial Challenge called 3D-printed-habitat [Roman,2020] as well as start-ups derived from this research [1,2,3,4]. During the project, we investigated the following matters: (1) the relationship between geometry of the wall in model and in practice (2), setting of the robot and the mixture; and (3) stress test of the wall. With the results of the test we aimed at contribution to standardisation of 3D printed structures in ISO/ASTM 52939:2021. The finalized structure, named "Prvok", was made to prove printability of the mixture and stability of the design.
keywords 3D printing; robot; concrete; grasshopper; experiment; house
series eCAADe
email
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100%; open Borg Constanze, C, Ahmed, Z Y, Schipper, H R, Bos, F P, Knaack, U and Wolfs, R J M (2018) Find in CUMINCAD 3D Printing Concrete on temporary surfaces: The design and fabrication of a concrete shell structure , Automation in construction, 16, pp. 395-404

100%; open Craveiro, F, Bartolo, PJ, Bartolo, H, Duarte, PJ and Nazarian, F (2020) Find in CUMINCAD An automated system for 3D printing functionally graded concrete-based materials , Additive Manufacturing 33

100%; open De Schuttera, G, Lesagea, K, Mechtcherineb, V, Nerellab, VN, Habertc, G and Agusti-Juanc, I (2018) Find in CUMINCAD Vision of 3D printing with concrete - Technical, economic and environmental potentials , Cement and Concrete research, volume 112, pp. 25-36

100%; open Gosselin, C, Duballet, R, Roux, PH, Gaudilliere,, N, Morel, Ph and Dirrenberger,, J (2016) Find in CUMINCAD Large-scale 3D printing of ultra-high performance concrete - a new processing route for architects and builders , Materials and design, volume 100, pp. 102 - 109

100%; open Heim, A and Von Stryk, O (1999) Find in CUMINCAD Trajectory Optimization Of Industrial Robots With Application To Computer Aided Robotics And Robot Controllers , Optimization

100%; open Kazemian, A, Yuan, X, Cochran, E and Khoshnevis, B (2017) Find in CUMINCAD Cementitious materials for construction-scale 3D printing: Laboratory testing of fresh printing mixture , Construction and Building Materials 145

100%; open Lowkea, D, Perrotc, E, Wegerd, A, Gehlend, CH and Dillenburgere, B (2018) Find in CUMINCAD Particle-bed 3D printing in concrete construction - Possibilities and challenges , Cement and Concrete research, volume 112, pp. 50-65

100%; open Papachristoforou, M, Mitsopoulos, V and Stefanidou, M (2018) Find in CUMINCAD Evaluation of workability parameters in 3D printing concrete , Procedia Structural Integrity 10, pp. 155-162

100%; open Roman, MC, Fiske, MR, Nazarian, S, Yashar, M, Ballard, J, Bentley, M and Adams, AM (2020) Find in CUMINCAD 3D-Printing Lunar and Martian Habitats and the Potential Applications for Additive Construction , International Conference on Environmental Systems, Texas

100%; open Schipper, H R (2015) Find in CUMINCAD Double-curved Precast Concrete Elements - Research Into Technical Viability of the Flexible Mould Method , Institutional Repository of TU Delft

100%; open Wolfs, RJM, Bos, FP and Salet, TAM (2018) Find in CUMINCAD Early age mechanical behaviour of 3D printed concrete: Numerical modelling and experimental testing , Cement and Concrete research, volume 106, pp. 103 - 116

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