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id ecaade2021_040
authors Zhan, Qiang, Wu, Hao, Zhang, Liming, Yuan, Philip F. and Gao, Tianyi
year 2021
title 3D Concrete Printing with Variable Width Filament
source Stojakovic, V and Tepavcevic, B (eds.), Towards a new, configurable architecture - Proceedings of the 39th eCAADe Conference - Volume 2, University of Novi Sad, Novi Sad, Serbia, 8-10 September 2021, pp. 153-160
doi https://doi.org/10.52842/conf.ecaade.2021.2.153
summary Traditional mold-based concrete construction methods are inefficient, poor quality, and labor-intensive. Concrete 3D printing technology is expected to replace traditional methods as an emerging intelligent construction method due to its flexible, automatic, fast, and mold-free features. Concrete 3D printing is a method by extruding and selectively laminating construction materials onto a specific path, relying on fine-grained control of the printing material and the printing device. However, the maximum printing resolution is limited by the width of the toolpath. Filament width and printing resolution are two main factors that need to balance. In this paper, a variable width printing method is proposed using the active nozzle speed control method. The width of the print path can be adjusted according to the model details. A width control algorithm is proposed. The general workflow of variable width printing, including model preparation, toolpath planning, robotic fabrication, is also introduced, and a concrete bench is printed for experimental validation. The result shows great application potential for surface decoration and structural reinforcement. The efficiency, feasibility, and problems encountered in printing are analyzed and summarized.
keywords 3D concrete printing; variable filament width; robotic fabrication
series eCAADe
email
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100%; open A. M. Salet, T (2018) Find in CUMINCAD Design of a 3D printed concrete bridge by testing , Virtual and Physical Prototyping, 13, pp. 222-236

100%; open Khoshnevis, B (2004) Find in CUMINCAD Automated construction by contour crafting-related robotics and information technologies , Automation in Construction, 13, pp. 5-19

100%; open Lao, W, Li, M and Tjahjowidodo, T (2021) Find in CUMINCAD Variable-geometry nozzle for surface quality enhancement in 3D concrete printing , Additive Manufacturing, 37, p. 101638

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100%; open Xu, Jie, Ding, L, Cai, L, Zhang, L, Luo, H and Qin, W (2019) Find in CUMINCAD Volume-forming 3D concrete printing using a variable-size square nozzle , Automation in Construction, 104, pp. 95-106

100%; open Xu, W (2020) Find in CUMINCAD FABRICATION AND APPLICATION OF 3D-PRINTED CONCRETE STRUCTURAL COMPONENTS IN THE BAOSHAN PEDESTRIAN BRIDGE PROJECT , Fabricate 2020: Making Resilient Architecture

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