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id ecaade2022_169
authors Chen, Ting-Chia, Tsai, Tsung-Han, Huang, Ching-Wen and Wang, Shih-Yuan
year 2022
title Compliant Mechanism Moulding via NiChrome Wire Sintering Method
doi https://doi.org/10.52842/conf.ecaade.2022.1.281
source Pak, B, Wurzer, G and Stouffs, R (eds.), Co-creating the Future: Inclusion in and through Design - Proceedings of the 40th Conference on Education and Research in Computer Aided Architectural Design in Europe (eCAADe 2022) - Volume 1, Ghent, 13-16 September 2022, pp. 281–290
summary This research proposed a unique process for the rapid manufacturing of large-scale compliant mechanism components. Using the characteristics of the NiChrome wire sintering method, it aims to rapidly fabricate a large-scale compliant mechanism model at low cost. NiChrome wire sintering is a method in which NiChrome wire is wound into a target pattern and then placed in a hot-melt material (TPU powder) to be energized and moulded. The low cost, high degree of freedom and one-piece characteristic of this new method bring new possibilities for the manufacturing process of compliant mechanism components. This research applies a new fabrication method to reduce the production cost and manufacturing difficulty of large kinetic installations. In benefitting from the non-mechanical wear characteristics of compliant mechanisms, the service life of manufactured installations can be greatly prolonged as well. The new fabrication method demonstrates an efficient way to produce a large scale of kinetic structure and provides a toolkit for designers.
keywords Nichrome Wire Sintering, Rapid Prototyping, Elastic Material, Digital Fabrication, Compliant Mechanism
series eCAADe
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100%; open Howell, L. L. (2013) Find in CUMINCAD Compliant mechanisms , 21st century kinematics (pp. 189-216). Springer, London. Available at: https://link.springer.com/chapter/10.1007/978-1-4471-4510-3_7 (Accessed 21 October 2021)

100%; open Lateº, D., Cãºvean, M., and Moica, S. (2017) Find in CUMINCAD Fabrication methods of compliant mechanisms , Procedia Engineering 181, pp. 221-225. Available at: https://www.sciencedirect.com/science/article/pii/S1877705817309608(Accessed10 November 2021)

100%; open Megaro, V., Zehnder, J., Bächer, M., Coros, S., Gross, M. H., and Thomaszewski, B. (2017) Find in CUMINCAD A computational design tool for compliant mechanisms , ACM Trans Graph., 36(4), 82-1. Available at: https://doi.org/http://dx.doi.org/10.1145/3072959.3073636 (Accessed15 November 2021)

100%; open Tsai, T. H., Chen, T. C. and Ching, W. H., (2021) Find in CUMINCAD S.N.O.W_Sintering TPU via NiChrome Wire in Post-Carbon , Proceedings of the 27th CAADRIA Conference, 9-15 April 2022, Sydney, Australia, pp. 243-252Available at: http://papers.cumincad.org/cgi-bin/works/paper/caadria2022_193 (Accessed 10 May 2022)

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