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id ecaade2022_384
authors Naboni, Roberto, Breseghello, Luca and Sanin, Sandro
year 2022
title Environment-Aware 3D Concrete Printing through Robot-Vision
doi https://doi.org/10.52842/conf.ecaade.2022.2.409
source Pak, B, Wurzer, G and Stouffs, R (eds.), Co-creating the Future: Inclusion in and through Design - Proceedings of the 40th Conference on Education and Research in Computer Aided Architectural Design in Europe (eCAADe 2022) - Volume 2, Ghent, 13-16 September 2022, pp. 409–418
summary In the 2020s, large scale 3D concrete printing (3DCP) is one of the most important areas of development for research and industry in construction automation. However, the available technology fails to adapt to the complexity of a real construction site and building process, oversimplifying design, production, and products to fit the current state of technology. We hypothesise that by equipping printing machinery with sensing devices and adaptive design algorithms we can radically expand the range of applications and effectiveness of 3DCP. In this paper we prove this concept through a full-scale design-to- fabrication experiment, SENS-ENV, consisting of three main phases: (i) we equip and calibrate an existing robotic setup for 3DCP with a camera which collects geometric data; (ii) building upon the collected information, we use environment-aware generative design algorithms to conceive a toolpath design tailored for the specific environment with a quasi-real-time workflow; (iii) we successfully prove this approach with a number of fabrication test-elements printed on unknown environment configurations and by monitoring the fabrication process to apply printing corrections. The paper describes the implementation and the successful experiments in terms of technology setup, process development, and documenting the outcomes. SENS-ENV opens a new agenda for context-aware autonomous additive construction robots.
keywords 3D Concrete Printing, Robot Vision, Environment Mapping, Adaptive Design
series eCAADe
email
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100%; open Gislason, S. Bruhn, S., Breseghello, L., Sen, B., Liu, G., Naboni, R. (2022) Find in CUMINCAD Lightweight 3D Printed Concrete Beams Show An Environmental Promise: A Cradle-to-Grave Comparative Life Cycle Assessment , Clean Technol Envir. In press

100%; open Naboni, R. (2022) Find in CUMINCAD Cyber-Physical Construction and Computational Manufacturing , Bolpagni, M., Gavina, R., Ribeiro, D. (eds) Industry 4.0 for the Built Environment. Structural Integrity, vol 20. Springer, Cham

100%; open Sutjipto S., Tish D., Paul G., Vidal-Calleja T., Schork T. (2019) Find in CUMINCAD Towards Visual Feedback Loops for Robot-Controlled Additive Manufacturing , Willmann J., Block P., Hutter M., Byrne K., Schork T. (eds) Robotic FabricationArchitecture, Art and Design 2018. ROBARCH 2018. Springer, Cham. https://doi.org/10.1007/978-3-319-92294-2_7

100%; open Wolfs, R., Bos, F. P., van Strien, E., & Salet, T. A. M. (2017) Find in CUMINCAD A Real-Time Height Measurement and Feedback System for 3D Concrete Printing , High Tech Concrete: Where Technology and Engineering Meet - Proceedings of the 2017 Fib Symposium, 1. https://doi.org/10.1007/978-3-319-59471-2

100%; open Yuan, P. F., Zhan, Q., Wu, H., Beh, H.S., Zhang, L. (2022) Find in CUMINCAD Real-time toolpath planning and extrusion control (RTPEC) method for variable-width 3D concrete printing , Journal of Building Engineering, 46. https://doi.org/10.1016/j.jobe.2021.103716

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